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Ach Foam Technologies: OSHA inspections and violations

Kansas City, Kansas · Polystyrene Foam Product Manufacturing · NAICS 326140

8inspections
23citation items
$19,175current penalties
Jun 2, 2016last inspection

Ach Foam Technologies has 8 OSHA inspections on record in Kansas, the first in 2006.

OSHA's last visit started on Jun 2, 2016 to follow up on an earlier case, in Kansas City.

Across those inspections OSHA issued 23 citation items: 16 serious and 7 other-than-serious.

OSHA proposed $38,350 in penalties. After settlements and reviews the total is $19,175, down 50%.

Most often, OSHA cited 1910.305, electrical wiring methods (5 items).

For context, across all manufacturing employers the median penalty per cited inspection since 2015 is $4,500. Ach Foam Technologies averages $3,500 over 1 cited inspection in that time.

Ach Foam Technologies also files yearly injury logs with OSHA, summarized below.

It reported 1 severe injury to OSHA since 2015.

Ach Foam Technologies: OSHA citation items per year, 2006 to 2016
Citation items per year, by inspection date.

Kansas · latest 90 days of OSHA records

45employers cited

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Inspection history

Inspection 341511814 OPENED JUN 2, 2016Closed

Follow-up · Complete · Safety · 60 employees at the site · Closed Jun 2, 2016

1400 N. 3rd Street, Kansas City, KS 66101 · Plastics Material and Resin Manufacturing · OSHA's record · Phone and website on Google Maps

No citations from this inspection.

Inspection 341139715 OPENED DEC 22, 2015Closed

Referral · Complete · Safety · 50 employees at the site · Closed Apr 15, 2016

1400 N. 3rd Street, Kansas City, KS 66101 · Plastics Material and Resin Manufacturing · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.212(a)(3)(iii) · Machine guarding
Serious$7,000$3,500Feb 19, 2016Final
Citation 2, item 1
29 CFR 1910.37(b)(4) · Exit routes
Other-than-serious$0$0Feb 19, 2016Final

Inspection 339602831 OPENED FEB 25, 2014Closed

Planned · Partial · Safety · 61 employees at the site · Closed Oct 29, 2014

4001 North 3rd Street, Kansas City, KS 66101 · Polystyrene Foam Product Manufacturing · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.132(a) · Personal protective equipment, general requirements
Other-than-serious$2,380$1,190Jun 3, 2014Final
Citation 1, item 2
29 CFR 1910.132(d)(1) · Personal protective equipment, general requirements
Serious$2,380$1,190Jun 3, 2014Final
Citation 1, item 3
29 CFR 1910.147(c)(7)(i) · Lockout/tagout
Serious$3,570$1,785Jun 3, 2014Final
Citation 1, item 4
29 CFR 1910.146(g)(1) · Permit-required confined spaces
Serious$3,570$1,785Jun 3, 2014Final
Citation 1, item 5
29 CFR 1910.146(c)(5)(i)(c) · Permit-required confined spaces
Other-than-serious$3,570$1,785Jun 3, 2014Final
Citation 1, item 6
29 CFR 1910.212(a)(1) · Machine guarding
Other-than-serious$2,380$1,190Jun 3, 2014Final

Inspection 315085654 OPENED MAR 3, 2011Closed

Planned · No inspection · Health · 22 employees at the site · Closed Mar 3, 2011

1418 Cow Palace Road, Newton, KS 67114 · Polystyrene Foam Product Manufacturing · OSHA's record · Phone and website on Google Maps

No citations from this inspection.

Inspection 314023417 OPENED FEB 3, 2010Closed

Planned · Complete · Safety · 39 employees at the site · Closed Jun 8, 2010

4001 Kaw Drive, Kansas City, KS 66102 · Polystyrene Foam Product Manufacturing · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.23(e)(1) · Guarding floor and wall openings and holes
Serious$1,875$938May 27, 2010Closed
Citation 1, item 2
29 CFR 1910.212(a)(1) · Machine guarding
Serious$1,500$750May 27, 2010Closed
Citation 1, item 3a
29 CFR 1910.219(d)(1) · Belts, pulleys and power-transmission parts
Serious$1,500$750May 27, 2010Closed
Citation 1, item 3b
29 CFR 1910.219(e)(3)(i) · Belts, pulleys and power-transmission parts
Serious$0$0May 27, 2010Closed
Citation 1, item 4
29 CFR 1910.305(g)(2)(iii) · Electrical wiring methods
Serious$1,500$750May 27, 2010Closed

Inspection 310773387 OPENED JAN 25, 2007Closed

Planned · Complete · Safety · 105 employees at the site · Closed Feb 20, 2007

4001 Kaw Dr, Kansas City, KS 66102 · Urethane and Other Foam Product (except Polystyrene) Manufacturing · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.303(g)(1)(i) · Electrical equipment, general requirements
Serious$1,125$562Feb 2, 2007Closed
Citation 1, item 2
29 CFR 1910.305(b)(1) · Electrical wiring methods
Serious$1,875$938Feb 2, 2007Closed
Citation 2, item 1
29 CFR 1910.305(g)(2)(iii) · Electrical wiring methods
Other-than-serious$0$0Feb 2, 2007Closed

Inspection 309887818 OPENED JUL 31, 2006Closed

Planned · Complete · Health · 105 employees at the site · Closed Aug 29, 2006

4001 Kaw Dr, Kansas City, KS 66102 · Urethane and Other Foam Product (except Polystyrene) Manufacturing · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1a
29 CFR 1910.212(a)(1) · Machine guarding
Serious$1,500$750Aug 10, 2006Closed
Citation 1, item 1b
29 CFR 1910.215(a)(4) · Grinders and abrasive wheels
Serious$0$0Aug 10, 2006Closed
Citation 1, item 1c
29 CFR 1910.215(b)(9) · Grinders and abrasive wheels
Serious$0$0Aug 10, 2006Closed
Citation 1, item 2
29 CFR 1910.253(b)(4)(iii) · Gas welding and cutting
Serious$1,125$562Aug 10, 2006Closed
Citation 1, item 3
29 CFR 1910.305(b)(2) · Electrical wiring methods
Serious$1,500$750Aug 10, 2006Closed
Citation 2, item 1
29 CFR 1910.219(c)(4)(ii) · Belts, pulleys and power-transmission parts
Other-than-serious$0$0Aug 10, 2006Closed
Citation 2, item 2
29 CFR 1910.305(b)(1) · Electrical wiring methods
Other-than-serious$0$0Aug 10, 2006Closed

Inspection 308643956 OPENED JAN 24, 2006Closed

Complaint · Partial · Safety · 47 employees at the site · Closed Feb 24, 2006

1418 Cow Palace Road, Newton, KS 67114 · Polystyrene Foam Product Manufacturing · OSHA's record · Phone and website on Google Maps

No citations from this inspection.

Injury and illness logs

From the Form 300A summaries employers file with OSHA each year. Rate = recordable cases per 100 full-time workers.

In 2019, the Kansas City site logged 0 recordable injuries or illnesses among about 83 workers: 0.0 per 100 full-time workers, against a median of 2.6 for its industry.

Site and yearWorkersCasesDays-away casesRateIndustry median
ACH Foam Technologies Kaw Shape Plant
Kansas City · 2019
83 000.02.6
ACH Foam Technologies 3rd Street
Kansas City · 2019
77 213.02.6
ACH Foam Technologies KC 3rd
Kansas City · 2016
73 212.72.6
ACH Foam Technologies KC Kaw
Kansas City · 2016
55 304.62.6

Severe injury reports

Employers must report any work-related amputation, in-patient hospitalization or loss of an eye to OSHA within 24 hours. 1 report on file.

Dec 17, 2015, Kansas City: Hospitalization · heat (thermal) burns, unspecified · hand(s), unspecified

An employee was cleaning hot rollers on a running machine. The rollers caught and pulled his hand into the machine. The employee was hospitalized with burns to the top part of his left hand.

The rules behind these citations

Current text from the Code of Federal Regulations. Some citations were issued under older wording.

29 CFR 1910.132 · Personal protective equipment, general requirements

29 CFR 1910.132(a)

(a) Application. Protective equipment, including personal protective equipment for eyes, face, head, and extremities, protective clothing, respiratory devices, and protective shields and barriers, shall be provided, used, and maintained in a sanitary and reliable condition wherever it is necessary by reason of hazards of processes or environment, chemical hazards, radiological hazards, or mechanical irritants encountered in a manner capable of causing injury or impairment in the function of any part of the body through absorption, inhalation or physical contact.

29 CFR 1910.132(d)(1)

(d) Hazard assessment and equipment selection. (1) The employer shall assess the workplace to determine if hazards are present, or are likely to be present, which necessitate the use of personal protective equipment (PPE). If such hazards are present, or likely to be present, the employer shall:

29 CFR 1910.146 · Permit-required confined spaces

29 CFR 1910.146(c)(5)(i)(c)

(C) The employer develops monitoring and inspection data that supports the demonstrations required by paragraphs (c)(5)(i)(A) and (c)(5)(i)(B) of this section;

29 CFR 1910.147 · Lockout/tagout

29 CFR 1910.212 · Machine guarding

29 CFR 1910.215 · Grinders and abrasive wheels

29 CFR 1910.219 · Belts, pulleys and power-transmission parts

29 CFR 1910.23 · Guarding floor and wall openings and holes

29 CFR 1910.253 · Gas welding and cutting

29 CFR 1910.303 · Electrical equipment, general requirements

29 CFR 1910.305 · Electrical wiring methods

29 CFR 1910.37 · Exit routes

Other polystyrene foam product manufacturing employers in Kansas

Alert subscribers get notified of each newly cited employer in Kansas the morning it is posted. See the alert plans.

Source: U.S. Department of Labor, OSHA enforcement data. A citation is OSHA's allegation; employers can contest it, and the status column shows where each item stands. Something wrong on this page? Tell us.