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Armacell, LLC: OSHA inspections and violations

Mebane, North Carolina · Urethane and Other Foam Product (except Polystyrene) Manufacturing · NAICS 326150

11inspections
51citation items
$37,102current penalties
Feb 26, 2026last inspection

Since 2006, OSHA inspectors have visited Armacell, LLC in North Carolina 11 times.

The most recent inspection opened on Feb 26, 2026 after a fatality or catastrophe, in Mebane.

In all, OSHA issued 51 citation items: 25 serious and 26 other-than-serious.

The proposed penalties came to $40,190; today they stand at $37,102, 8% less.

The rule cited most here is 1910.119 (process safety management), 10 times.

Among manufacturing employers, the typical cited inspection since 2015 ends with a $4,500 penalty. Armacell, LLC averages $11,422 across 2 cited inspections.

Armacell, LLC also files yearly injury logs with OSHA, summarized below.

Armacell, LLC: OSHA citation items per year, 2006 to 2026
Citation items per year, by inspection date.

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Inspection history

Inspection 348776352 OPENED FEB 26, 2026Closed

Fatality or catastrophe · No inspection · Health · Closed Mar 5, 2026

7600 Oakwood Street Extension, Mebane, NC 27302 · Urethane and Other Foam Product (except Polystyrene) Manufacturing · OSHA's record · Phone and website on Google Maps

No citations from this inspection.

Inspection 348719410 OPENED JAN 29, 2026Closed

Planned · Complete · Health · 320 employees at the site · Closed Jun 5, 2026

7600 Oakwood Street Extension, Mebane, NC 27302 · Urethane and Other Foam Product (except Polystyrene) Manufacturing · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.212(b) · Machine guarding
Serious$9,000$5,850Apr 6, 2026Final
Citation 1, item 2a
29 CFR 1910.215(a)(4) · Grinders and abrasive wheels
Serious$2,700$1,755Apr 6, 2026Final
Citation 1, item 2b
29 CFR 1910.215(b)(9) · Grinders and abrasive wheels
Serious$0$0Apr 6, 2026Final
Citation 1, item 3
29 CFR 1910.219(c)(4)(i) · Belts, pulleys and power-transmission parts
Serious$5,850$3,802Apr 6, 2026Final
Citation 2, item 2
29 CFR 1910.305(b)(2)(i) · Electrical wiring methods
Other-than-serious$0$0Apr 6, 2026Final
Citation 2, item 3
29 CFR 1910.1053(f)(2)(ii) · Silica dust in general industry
Other-than-serious$0$0Apr 6, 2026Final
Citation 2, item 4
29 CFR 1910.1053(h)(1) · Silica dust in general industry
Other-than-serious$2,700$1,755Apr 6, 2026Final
Citation 2, item 5
29 CFR 1910.1200(g)(8) · Hazard communication
Other-than-serious$0$0Apr 6, 2026Final
Citation 2, item 6
29 CFR 1910.1450(e)(4) · Occupational exposure to hazardous chemicals in laboratories
Other-than-serious$0$0Apr 6, 2026Final

Inspection 348039025 OPENED FEB 6, 2025Closed

Planned · Complete · Health · 83 employees at the site · Closed Dec 22, 2025

1004 Keisler Rd, Conover, NC 28613 · Rubber Product Manufacturing for Mechanical Use · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1b Serious$0$9,681Jul 22, 2025Final
Citation 1, item 1c
29 CFR 1910.147(c)(6)(i) · Lockout/tagout
Serious$0$0Jul 22, 2025Final
Citation 2, item 1
29 CFR 1910.37(b)(5) · Exit routes
Other-than-serious$0$0Jul 22, 2025Final
Citation 2, item 2
29 CFR 1910.134(c)(2)(i) · Respiratory protection
Other-than-serious$0$0Jul 22, 2025Final
Citation 2, item 3
29 CFR 1910.157(e)(3) · Portable fire extinguishers
Other-than-serious$0$0Jul 22, 2025Final
Citation 2, item 4
29 CFR 1910.303(f)(2) · Electrical equipment, general requirements
Other-than-serious$0$0Jul 22, 2025Final

Inspection 341525970 OPENED JUN 3, 2016Closed

Fatality or catastrophe · No inspection · Safety · Closed Jun 8, 2016

1004 Keisler Rd, Conover, NC 28613 · Rubber Product Manufacturing for Mechanical Use · OSHA's record · Phone and website on Google Maps

No citations from this inspection.

Inspection 316780196 OPENED SEP 17, 2013Closed

Complaint · Partial · Safety · 510 employees at the site · Closed Sep 17, 2013

7600 Oakwood St Ext., Mebane, NC 27302 · Urethane and Other Foam Product (except Polystyrene) Manufacturing · OSHA's record · Phone and website on Google Maps

No citations from this inspection.

Inspection 313604001 OPENED JAN 8, 2010Closed

Follow-up · Partial · Health · 158 employees at the site · Closed Feb 11, 2010

7600 Oakwood Street Extension, Mebane, NC 27302 · Urethane and Other Foam Product (except Polystyrene) Manufacturing · OSHA's record · Phone and website on Google Maps

No citations from this inspection.

Inspection 312955925 OPENED MAR 4, 2009Closed

Referral · Partial · Health · 158 employees at the site · Closed Jan 19, 2010

7600 Oakwood St Ext., Mebane, NC 27302 · Urethane and Other Foam Product (except Polystyrene) Manufacturing · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.38(c)(2) · Emergency action plans
Serious$963$674Apr 2, 2009Closed
Citation 1, item 2a
29 CFR 1910.119(d)(2)(id) · Process safety management
Serious$1,925$1,348Apr 2, 2009Closed
Citation 1, item 2b
29 CFR 1910.119(d)(2)(ie) · Process safety management
Serious$0$0Apr 2, 2009Closed
Citation 1, item 2c
29 CFR 1910.119(d)(3)(i) · Process safety management
Serious$0$0Apr 2, 2009Closed
Citation 1, item 3a
29 CFR 1910.119(e)(3)(i) · Process safety management
Serious$1,925$1,348Apr 2, 2009Closed
Citation 1, item 3b
29 CFR 1910.119(e)(5) · Process safety management
Serious$0$0Apr 2, 2009Closed
Citation 1, item 4
29 CFR 1910.119(f)(1) · Process safety management
Serious$1,925$1,348Apr 2, 2009Closed
Citation 1, item 5a
29 CFR 1910.119(j)(2) · Process safety management
Serious$1,925$1,348Apr 2, 2009Closed
Citation 1, item 5b
29 CFR 1910.119(j)(4)(i) · Process safety management
Serious$0$0Apr 2, 2009Closed
Citation 1, item 6
29 CFR 1910.119(l)(1) · Process safety management
Serious$1,925$1,348Apr 2, 2009Closed
Citation 1, item 7
29 CFR 1910.119(o)(1) · Process safety management
Serious$1,925$1,348Apr 2, 2009Closed

Inspection 312198393 OPENED FEB 9, 2009Closed

Planned · Complete · Safety · 193 employees at the site · Closed Sep 29, 2009

7600 Oakwood Street Extension, Mebane, NC 27302 · Polystyrene Foam Product Manufacturing · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.23(a)(2) · Guarding floor and wall openings and holes
Serious$963$700Mar 20, 2009Closed
Citation 1, item 2
29 CFR 1910.124(g)(2) · General requirements for dipping and coating operations
Serious$1,375$1,000Mar 20, 2009Closed
Citation 1, item 3a
29 CFR 1910.146(c)(2) · Permit-required confined spaces
Serious$963$800Mar 20, 2009Closed
Citation 1, item 3b
29 CFR 1910.146(c)(3) · Permit-required confined spaces
Serious$0$0Mar 20, 2009Closed
Citation 1, item 4
29 CFR 1910.212(a)(3)(ii) · Machine guarding
Serious$1,375$1,000Mar 20, 2009Closed
Citation 1, item 5
29 CFR 1910.215(b)(9) · Grinders and abrasive wheels
Serious$688$500Mar 20, 2009Closed
Citation 1, item 6
29 CFR 1910.219(e)(1)(i) · Belts, pulleys and power-transmission parts
Serious$688$500Mar 20, 2009Closed
Citation 1, item 7
29 CFR 1910.304(f)(4) · Grounding and circuit protection
Serious$1,375$1,000Mar 20, 2009Closed
Citation 2, item 1
29 CFR 1910.22(a)(1) · General requirements
Other-than-serious$0$0Mar 20, 2009Closed
Citation 2, item 2
29 CFR 1910.22(d)(1) · General requirements
Other-than-serious$0$0Mar 20, 2009Closed
Citation 2, item 3
29 CFR 1910.37(q)(1) · Exit routes
Other-than-serious$0$0Mar 20, 2009Closed
Citation 2, item 4
29 CFR 1910.132(d)(2) · Personal protective equipment, general requirements
Other-than-serious$0$0Mar 20, 2009Closed
Citation 2, item 5
29 CFR 1910.157(g)(2) · Portable fire extinguishers
Other-than-serious$0$0Mar 20, 2009Closed
Citation 2, item 6
29 CFR 1910.212(b) · Machine guarding
Other-than-serious$0$0Mar 20, 2009Closed
Citation 2, item 7
29 CFR 1910.242(b) · Hand and power tools
Other-than-serious$0$0Mar 20, 2009Closed
Citation 2, item 8
29 CFR 1910.303(c)(3)(i) · Electrical equipment, general requirements
Other-than-serious$0$0Mar 20, 2009Closed
Citation 2, item 9
29 CFR 1910.303(f)(2) · Electrical equipment, general requirements
Other-than-serious$0$0Mar 20, 2009Closed
Citation 2, item 10
29 CFR 1910.303(g)(1)(ii) · Electrical equipment, general requirements
Other-than-serious$0$0Mar 20, 2009Closed
Citation 2, item 11
29 CFR 1910.305(a)(1)(i) · Electrical wiring methods
Other-than-serious$0$0Mar 20, 2009Closed
Citation 2, item 12
29 CFR 1910.1200(e)(1) · Hazard communication
Other-than-serious$0$0Mar 20, 2009Closed
Citation 2, item 13
29 CFR 1910.1200(g)(1) · Hazard communication
Other-than-serious$0$0Mar 20, 2009Closed
Citation 2, item 14
29 CFR 1910.1200(h)(1)(i) · Hazard communication
Other-than-serious$0$0Mar 20, 2009Closed
Citation 2, item 15
29 CFR 1910.1450(d)(1) · Occupational exposure to hazardous chemicals in laboratories
Other-than-serious$0$0Mar 20, 2009Closed
Citation 2, item 16
29 CFR 1910.1450(e)(1)(i) · Occupational exposure to hazardous chemicals in laboratories
Other-than-serious$0$0Mar 20, 2009Closed
Citation 2, item 17
29 CFR 1910.1450(f)(1) · Occupational exposure to hazardous chemicals in laboratories
Other-than-serious$0$0Mar 20, 2009Closed
3 older inspections

Inspection 311236202 OPENED JUL 16, 2008Closed

Complaint · Partial · Health · 245 employees at the site · Closed Aug 22, 2008

7600 Oakwood Street Extension, Mebane, NC 27302 · Urethane and Other Foam Product (except Polystyrene) Manufacturing · OSHA's record · Phone and website on Google Maps

No citations from this inspection.

Inspection 310928452 OPENED JUN 28, 2007Closed

Planned · Records only · Health · 230 employees at the site · Closed Aug 3, 2007

7600 Oakwood St Ext., Mebane, NC 27302 · Urethane and Other Foam Product (except Polystyrene) Manufacturing · OSHA's record · Phone and website on Google Maps

No citations from this inspection.

Inspection 310072848 OPENED MAY 30, 2006Closed

Planned · Records only · Safety · 104 employees at the site · Closed May 31, 2006

1004 Keisler Rd, Conover, NC 28613 · Rubber Product Manufacturing for Mechanical Use · OSHA's record · Phone and website on Google Maps

No citations from this inspection.

Injury and illness logs

From the Form 300A summaries employers file with OSHA each year. Rate = recordable cases per 100 full-time workers.

In 2025, the Mebane site logged 7 recordable injuries or illnesses among about 265 workers: 2.5 per 100 full-time workers, against a median of 2.9 for its industry. Those cases cost 71 days away from work.

Site and yearWorkersCasesDays-away casesRateIndustry median
Armacell, LLC.
Mebane · 2025
265 742.52.9
Armacell LLC
Conover · 2025
78 101.42.6
Armacell, LLC - Mebane, NC
Mebane · 2024
265 521.62.9

The rules behind these citations

Current text from the Code of Federal Regulations. Some citations were issued under older wording.

29 CFR 1910.1053 · Silica dust in general industry

29 CFR 1910.1053(f)(2)(ii)

(ii) The employer shall review and evaluate the effectiveness of the written exposure control plan at least annually and update it as necessary.

29 CFR 1910.1053(h)(1)

(h) Housekeeping. (1) The employer shall not allow dry sweeping or dry brushing where such activity could contribute to employee exposure to respirable crystalline silica unless wet sweeping, HEPA-filtered vacuuming or other methods that minimize the likelihood of exposure are not feasible.

29 CFR 1910.119 · Process safety management

29 CFR 1910.119(d)(2)(id)

(D) Safe upper and lower limits for such items as temperatures, pressures, flows or compositions; and,

29 CFR 1910.1200 · Hazard communication

29 CFR 1910.124 · General requirements for dipping and coating operations

29 CFR 1910.132 · Personal protective equipment, general requirements

29 CFR 1910.134 · Respiratory protection

29 CFR 1910.1450 · Occupational exposure to hazardous chemicals in laboratories

29 CFR 1910.146 · Permit-required confined spaces

29 CFR 1910.147 · Lockout/tagout

29 CFR 1910.157 · Portable fire extinguishers

29 CFR 1910.212 · Machine guarding

29 CFR 1910.215 · Grinders and abrasive wheels

29 CFR 1910.219 · Belts, pulleys and power-transmission parts

29 CFR 1910.22 · General requirements

29 CFR 1910.23 · Guarding floor and wall openings and holes

29 CFR 1910.242 · Hand and power tools

29 CFR 1910.303 · Electrical equipment, general requirements

29 CFR 1910.304 · Grounding and circuit protection

29 CFR 1910.305 · Electrical wiring methods

29 CFR 1910.37 · Exit routes

29 CFR 1910.38 · Emergency action plans

Other urethane and other foam product (except polystyrene) manufacturing employers in North Carolina

Source: U.S. Department of Labor, OSHA enforcement data. A citation is OSHA's allegation; employers can contest it, and the status column shows where each item stands. Something wrong on this page? Tell us.