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Bar Processing Corporation: OSHA inspections and violations

Monroe, Michigan · Rolled Steel Shape Manufacturing · NAICS 331221

8inspections
29citation items
$20,375current penalties
Sep 24, 2019last inspection

Bar Processing Corporation has 8 OSHA inspections on record in Michigan, the first in 2005.

OSHA's last visit started on Sep 24, 2019 on a referral, in Monroe.

Across those inspections OSHA issued 29 citation items: 20 serious and 9 other-than-serious.

OSHA proposed $39,550 in penalties. After settlements and reviews the total is $20,375, down 48%.

Most often, OSHA cited 4081.34, (3 items).

For context, across all manufacturing employers the median penalty per cited inspection since 2015 is $3,600. Bar Processing Corporation averages $4,662 over 4 cited inspections in that time.

1 inspection on this page followed a fatal incident.

Bar Processing Corporation also files yearly injury logs with OSHA, summarized below.

Bar Processing Corporation: OSHA citation items per year, 2005 to 2019
Citation items per year, by inspection date.

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Inspection history

Inspection 344326574 OPENED SEP 24, 2019Closed

Referral · Partial · Safety · 22 employees at the site · Closed Nov 26, 2019

550 Ternes Drive, Monroe, MI 48162 · Rolled Steel Shape Manufacturing · OSHA's record · Phone and website on Google Maps

Incident on Aug 30, 2019: Employee is impaled by steel bar

At 9:45 a.m. on August 30, 2019, an employee was crossing between a steel rod polisher exit and the exit channel when an 18-foot long by one inch thick steel bar exited the polisher and struck him in the upper right thigh. The employee was hospitalized to treat a steel bar impaled in his right thigh.

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 408.10034(9)
Serious$5,400$2,700Nov 1, 2019Final
Citation 1, item 2
29 CFR 408.12637
Serious$4,500$2,250Nov 1, 2019Final

Inspection 343874095 OPENED APR 2, 2019Closed

Referral · Partial · Safety · 37 employees at the site · Closed Jun 5, 2019

550 Ternes Dr, Monroe, MI 48162 · Rolled Steel Shape Manufacturing · OSHA's record · Phone and website on Google Maps

Incident on Mar 5, 2019: Employee's toes are crushed by falling steel bars and are la

At 7:30 p.m. on March 5, 2019, an employee was moving and weighing bundles of steel bars. The lifting sling was not hooked completely on the crane hook and when the employee picked up two bundles of steel, the sling came off the hook. One bundle of steel bars lunged towards the employee and fell on his foot, crushing his right big, second, and third toes. He was hospitalized. Two weeks after the accident, the employee's second and third toe were removed. removed.

No citations from this inspection.

Inspection 342250479 OPENED APR 14, 2017Closed

Planned · Complete · Safety · 22 employees at the site · Closed Jun 5, 2017

550 Ternes Drive, Monroe, MI 48162 · Rolled Steel Shape Manufacturing · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 408.10731(1)
Serious$3,000$1,500May 17, 2017Final
Citation 1, item 2
29 CFR 408.11115(4)
Serious$2,400$1,200May 17, 2017Final
Citation 1, item 3
29 CFR 408.12646(D)
Serious$3,000$1,500May 17, 2017Final
Citation 2, item 1a
29 CFR 408.10033(3)
Other-than-serious$0$0May 17, 2017Final
Citation 2, item 1b
29 CFR 408.10033(6)
Other-than-serious$0$0May 17, 2017Final
Citation 2, item 2
29 CFR 408.10187(1)
Other-than-serious$0$0May 17, 2017Final

Inspection 340496231 OPENED MAR 25, 2015Closed

Accident · Partial · Safety · 93 employees at the site · Closed Feb 29, 2016

22534 Groesbeck Hwy, Warren, MI 48089 · Rolled Steel Shape Manufacturing · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1a
29 CFR 408.12611(A)
Serious$5,000$2,500Aug 17, 2015Final
Citation 1, item 1b
29 CFR 408.12618(1)
Serious$0$0Aug 17, 2015Final

Inspection 340483932 OPENED MAR 21, 2015Closed

Fatality or catastrophe · Partial · Safety · 93 employees at the site · Closed Feb 29, 2016

22534 Groesbeck Hwy, Warren, MI 48089 · Rolled Steel Shape Manufacturing · OSHA's record · Phone and website on Google Maps

Incident on Mar 20, 2015 (fatal): Employee struck in head and killed by bundle of steel

At 10:00 p.m. on March 20, 2015, an employee was moving bundles of steel round stock. The employee was injured after being struck in the head by a 9,400 pound bundle of steel round stock that he was moving with an overhead 20 Ton Shaw-Box Crane #806 crane.

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 408.11854(1)
Serious$7,000$3,500Aug 24, 2015Final
Citation 1, item 2
29 CFR 408.11865(6)
Serious$7,000$3,500Aug 24, 2015Final

Inspection 315383091 OPENED APR 13, 2012Closed

Planned · No inspection · Health · Closed Jun 27, 2012

26601 W Huron River Dr, Flat Rock, MI 48134 · Precision Turned Product Manufacturing · OSHA's record · Phone and website on Google Maps

No citations from this inspection.

Inspection 312072390 OPENED MAR 30, 2009Closed

Planned · Complete · Safety · 17 employees at the site · Closed Jun 25, 2009

550 Ternes Dr, Monroe, MI 48162 · Rolled Steel Shape Manufacturing · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1 Serious$150$75Apr 20, 2009Closed
Citation 1, item 2a Serious$150$75Apr 20, 2009Closed
Citation 1, item 2b Serious$0$0Apr 20, 2009Closed
Citation 1, item 3a Serious$150$75Apr 20, 2009Closed
Citation 1, item 3b Serious$0$0Apr 20, 2009Closed
Citation 1, item 4 Serious$200$100Apr 20, 2009Closed
Citation 1, item 5
29 CFR 1910.303(g)(2)(i) · Electrical equipment, general requirements
Serious$150$75Apr 20, 2009Closed
Citation 1, item 6a
29 CFR 1910.147(c)(4)(i) · Lockout/tagout
Serious$150$75Apr 20, 2009Closed
Citation 1, item 6b
29 CFR 1910.147(c)(7)(ia) · Lockout/tagout
Serious$0$0Apr 20, 2009Closed
Citation 2, item 1 Other-than-serious$0$0Apr 20, 2009Closed
Citation 2, item 2 Other-than-serious$100$50Apr 20, 2009Closed

Inspection 307755082 OPENED AUG 17, 2005Closed

Planned · Complete · Safety · 47 employees at the site · Closed Dec 19, 2005

22534 Groesbeck Hwy, Warren, MI 48089 · Electroplating, Plating, Polishing, Anodizing, and Coloring · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.304(f)(4) · Grounding and circuit protection
Serious$600$600Oct 14, 2005Closed
Citation 1, item 2
29 CFR 1910.305(g)(2)(i) · Electrical wiring methods
Serious$600$600Oct 14, 2005Closed
Citation 2, item 1 Other-than-serious$0$0Oct 14, 2005Closed
Citation 2, item 2 Other-than-serious$0$0Oct 14, 2005Closed
Citation 2, item 3 Other-than-serious$0$0Oct 14, 2005Closed
Citation 2, item 4
29 CFR 1910.1200(e)(1) · Hazard communication
Other-than-serious$0$0Oct 14, 2005Closed

Injury and illness logs

From the Form 300A summaries employers file with OSHA each year. Rate = recordable cases per 100 full-time workers.

In 2025, the Warren site logged 0 recordable injuries or illnesses among about 23 workers: 0.0 per 100 full-time workers, against a median of 3.6 for its industry.

Site and yearWorkersCasesDays-away casesRateIndustry median
Bar Processing Warren
Warren · 2025
23 000.03.6

The rules behind these citations

Current text from the Code of Federal Regulations. Some citations were issued under older wording.

29 CFR 1910.1200 · Hazard communication

29 CFR 1910.1200(e)(1)

(e) Written hazard communication program. (1) Employers shall develop, implement, and maintain at each workplace, a written hazard communication program which at least describes how the criteria specified in paragraphs (f), (g), and (h) of this section for labels and other forms of warning, safety data sheets, and employee information and training will be met, and which also includes the following:

29 CFR 1910.147 · Lockout/tagout

29 CFR 1910.147(c)(4)(i)

(4) Energy control procedure. (i) Procedures shall be developed, documented and utilized for the control of potentially hazardous energy when employees are engaged in the activities covered by this section.

29 CFR 1910.147(c)(7)(ia)

(A) Each authorized employee shall receive training in the recognition of applicable hazardous energy sources, the type and magnitude of the energy available in the workplace, and the methods and means necessary for energy isolation and control.

29 CFR 1910.303 · Electrical equipment, general requirements

29 CFR 1910.304 · Grounding and circuit protection

29 CFR 1910.305 · Electrical wiring methods

29 CFR 4081.2637

29 CFR 4081.33

29 CFR 4081.34

29 CFR 4081.5416

29 CFR 4081.716

29 CFR 4081.731

29 CFR 4081.835

29 CFR 4082.2129

29 CFR 4082.2132

Other rolled steel shape manufacturing employers in Michigan

Source: U.S. Department of Labor, OSHA enforcement data. A citation is OSHA's allegation; employers can contest it, and the status column shows where each item stands. Something wrong on this page? Tell us.