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Basic Aluminum Casting Co.: OSHA inspections and violations

Cleveland, Ohio · Nonferrous Metal Die-Casting Foundries · NAICS 331523

2inspections
5citation items
$16,597current penalties
Aug 29, 2019last inspection

OSHA has inspected Basic Aluminum Casting Co. 2 times in Ohio since 2017.

The latest one began on Aug 29, 2019 on a referral, in Cleveland.

Those inspections ended with 5 citation items: 4 serious and 1 other-than-serious.

Penalties were first proposed at $22,465 and now stand at $16,597, 26% lower after settlements or reviews.

Lockout/tagout comes up most often in these citations: 3 items under 1910.147.

How that compares: the median penalty per cited inspection for manufacturing employers since 2015 is $3,600, and Basic Aluminum Casting Co. averages $8,299 (2 cited inspections).

It reported 2 severe injuries to OSHA since 2015.

Basic Aluminum Casting Co.: OSHA citation items per year, 2017 to 2019
Citation items per year, by inspection date.

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Inspection history

Inspection 344277991 OPENED AUG 29, 2019Closed

Referral · Partial · Safety · 55 employees at the site · Closed Feb 5, 2020

1325 East 168th St., Cleveland, OH 44110 · Nonferrous Metal Die-Casting Foundries · OSHA's record · Phone and website on Google Maps

Incident on Aug 22, 2019: Employee suffers severe burns from molten aluminum

At 9:30 a.m. on August 22, 2019, an employee was servicing a casting machine and lifted a gate to access an area where molten metal is poured into a machine. A rubber tube was placed over the limit switch in order to disable the shutoff mechanism. The automatic ladle cycled and spilled molten aluminum on the worker's back. The employee was hospitalized to treat severe back burns.

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.147(d) · Lockout/tagout
Serious$9,282$5,569Oct 15, 2019Final

Inspection 342257508 OPENED APR 18, 2017Closed

Referral · Partial · Safety · 62 employees at the site · Closed Aug 17, 2017

1325 East 168th St., Cleveland, OH 44110 · Nonferrous Metal Die-Casting Foundries · OSHA's record · Phone and website on Google Maps

Incident on Apr 10, 2017: Employee sustains amputation and crushing injuries to finger

At 6:45 a.m. on April 10, 2017, Employee #1 was trying to remove aluminum dust/debris from the die of a 35-ton trim press. The four post hydraulic trim press malfunctioned and cycled. The employee sustained a crushing injury to his left thumb and an amputation of his left middle finger.

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1a
29 CFR 1910.147(c)(6)(i) · Lockout/tagout
Serious$4,310$2,155Jul 27, 2017Final
Citation 1, item 1b
29 CFR 1910.147(d)(1) · Lockout/tagout
Serious$0$0Jul 27, 2017Final
Citation 1, item 2
29 CFR 1910.212(a)(3)(ii) · Machine guarding
Serious$8,873$8,873Jul 27, 2017Final
Citation 2, item 1
29 CFR 1910.1200(h)(3)(iv) · Hazard communication
Other-than-serious$0$0Jul 27, 2017Final

Severe injury reports

Employers must report any work-related amputation, in-patient hospitalization or loss of an eye to OSHA within 24 hours. 2 reports on file.

Aug 22, 2019, Cleveland: Hospitalization · heat (thermal) burns, unspecified · back, including spine, spinal cord, unspecified

A maintenance employee was servicing a casting machine when the automatic ladle spilled molten aluminum on the employee's back. The employee was hospitalized with severe burns to the back.

Apr 10, 2017, Cleveland: Amputation · amputations · finger(s), fingernail(s), n.e.c.

While removing aluminum flash from the die of a hydraulic trim press, an employee amputated his middle finger when the press malfunctioned.

The rules behind these citations

Current text from the Code of Federal Regulations. Some citations were issued under older wording.

29 CFR 1910.1200 · Hazard communication

29 CFR 1910.1200(h)(3)(iv)

(iv) The details of the hazard communication program developed by the employer, including an explanation of the labels received on shipped containers and the workplace labeling system used by their employer; the safety data sheet, including the order of information and how employees can obtain and use the appropriate hazard information.

29 CFR 1910.147 · Lockout/tagout

29 CFR 1910.147(c)(6)(i)

(6) Periodic inspection. (i) The employer shall conduct a periodic inspection of the energy control procedure at least annually to ensure that the procedure and the requirements of this standard are being followed.

29 CFR 1910.147(d)

(d) Application of control. The established procedures for the application of energy control (the lockout or tagout procedures) shall cover the following elements and actions and shall be done in the following sequence:

29 CFR 1910.212 · Machine guarding

Other nonferrous metal die-casting foundries employers in Ohio

Source: U.S. Department of Labor, OSHA enforcement data. A citation is OSHA's allegation; employers can contest it, and the status column shows where each item stands. Something wrong on this page? Tell us.