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Bayer Cropscience LP: OSHA inspections and violations

Institute, West Virginia · Pesticide and Other Agricultural Chemical Manufacturing · NAICS 325320

9inspections
22citation items
$267,000current penalties
Feb 9, 2018last inspection

Bayer Cropscience LP has 9 OSHA inspections on record in West Virginia, the first in 2004.

OSHA's last visit started on Feb 9, 2018 on a referral, in Institute.

Across those inspections OSHA issued 22 citation items: 10 serious, 1 repeat and 11 other-than-serious.

OSHA proposed $154,868 in penalties and the amount has not been reduced.

Most often, OSHA cited 1910.119, process safety management (18 items).

For context, across all manufacturing employers the median penalty per cited inspection since 2015 is $4,500. Bayer Cropscience LP averages $14,000 over 1 cited inspection in that time.

1 inspection on this page followed a fatal incident.

Bayer Cropscience LP also files yearly injury logs with OSHA, summarized below.

Bayer Cropscience LP: OSHA citation items per year, 2004 to 2018
Citation items per year, by inspection date.

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Inspection history

Inspection 342938768 OPENED FEB 9, 2018Closed

Referral · Partial · Health · 53 employees at the site · Closed Nov 7, 2018

Route 25, Institute, WV 25112 · Pesticide and Other Agricultural Chemical Manufacturing · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1a
29 CFR 1926.200(c)(1) · Accident prevention signs and tags
Other-than-serious$12,934$7,000Apr 13, 2018Final
Citation 1, item 2
29 CFR 1926.851(b) · Stairs, passageways, and ladders
Other-than-serious$12,934$7,000Apr 13, 2018Final

Inspection 313375388 OPENED MAR 2, 2011Closed

Follow-up · Partial · Safety · 500 employees at the site · Closed Apr 26, 2011

Route 25, Institute, WV 25112 · Pesticide and Other Agricultural Chemical Manufacturing · OSHA's record · Phone and website on Google Maps

No citations from this inspection.

Inspection 313374878 OPENED OCT 21, 2010Closed

Referral · Partial · Health · 520 employees at the site · Closed Jan 13, 2011

Route 25, Institute, WV 25112 · Pesticide and Other Agricultural Chemical Manufacturing · OSHA's record · Phone and website on Google Maps

No citations from this inspection.

Inspection 313372161 OPENED FEB 18, 2010Closed

Unprogrammed related · Partial · Safety · 600 employees at the site · Closed Apr 5, 2010

Route 25, Institute, WV 25112 · Pesticide and Other Agricultural Chemical Manufacturing · OSHA's record · Phone and website on Google Maps

No citations from this inspection.

Inspection 313368870 OPENED JUN 16, 2009Closed

Referral · Partial · Health · 515 employees at the site · Closed Jul 13, 2009

Route 25, Institute, WV 25112 · Pesticide and Other Agricultural Chemical Manufacturing · OSHA's record · Phone and website on Google Maps

No citations from this inspection.

Inspection 311684252 OPENED AUG 29, 2008Closed

Accident · Complete · Safety · 600 employees at the site · Closed Feb 11, 2011

Route 25, Institute, WV 25112 · Pesticide and Other Agricultural Chemical Manufacturing · OSHA's record · Phone and website on Google Maps

Incident on Aug 28, 2008 (fatal): Explosion kills two employees

At approximately 10:25 p.m. on September 28, 2008, Employee #1 was in the Methom yl unit structure setting up equipment to blow steam in a vent or flow line. Emp loyee #2 was sent out to help Employee #1. As Employee #2 approached the Residue Treater, which contained flammable solvents, the vessel ruptured and exploded f rom an exothermic run away reaction and subsequent over pressurization. Employee #2 died. Employee #1 received second degree burns to approximately 60 percent o f his body and was hospitalized. On October 10, 2008, Employee #1 died from his injuries while still in the hospital.

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 3
29 CFR 1910.119(f)(1)(ie) · Process safety management
Serious$7,000$7,000Feb 26, 2009Final
Citation 1, item 5
29 CFR 1910.119(f)(1)(iib) · Process safety management
Serious$7,000$7,000Feb 26, 2009Final
Citation 1, item 6
29 CFR 1910.119(g)(1)(i) · Process safety management
Serious$7,000$7,000Feb 26, 2009Final
Citation 1, item 7
29 CFR 1910.119(g)(2) · Process safety management
Serious$7,000$7,000Feb 26, 2009Final
Citation 1, item 8a
29 CFR 1910.119(l)(5) · Process safety management
Serious$7,000$7,000Feb 26, 2009Final
Citation 1, item 8b
29 CFR 1910.119(f)(3) · Process safety management
Serious$0$7,000Feb 26, 2009Final
Citation 1, item 9
29 CFR 1910.119(j)(4)(iii) · Process safety management
Serious$5,000$7,000Feb 26, 2009Final
Citation 1, item 10
29 CFR 1910.132(a) · Personal protective equipment, general requirements
Serious$7,000$7,000Feb 26, 2009Final
Citation 1, item 11b
29 CFR 1910.119(f)(4) · Process safety management
Serious$0$7,000Feb 26, 2009Final
Citation 1, item 12
29 CFR 1910.119(e)(3)(v) · Process safety management
Serious$35,000$7,000Feb 26, 2009Final
Citation 2, item 2
29 CFR 1910.119(e)(5) · Process safety management
Repeat$35,000$59,000Feb 26, 2009Final
Citation 3, item 1
29 CFR 1910.119(l)(5) · Process safety management
Other-than-serious$7,000$7,000Feb 26, 2009Final
Citation 3, item 2
29 CFR 1910.119(f)(3) · Process safety management
Other-than-serious$0$7,000Feb 26, 2009Final

Inspection 309470904 OPENED OCT 18, 2007Closed

Complaint · Partial · Safety · 490 employees at the site · Closed Nov 1, 2007

Route 25, Institute, WV 25112 · Pesticide and Other Agricultural Chemical Manufacturing · OSHA's record · Phone and website on Google Maps

No citations from this inspection.

Inspection 307070508 OPENED JUL 19, 2005Closed

Planned · Partial · Health · 653 employees at the site · Closed Feb 23, 2007

Route 25, Institute, WV 25112 · Pesticide and Other Agricultural Chemical Manufacturing · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 3
29 CFR 1910.119(e)(3)(iii) · Process safety management
Unclassified$2,500$110,000Jan 18, 2006Final
Citation 1, item 4
29 CFR 1910.119(e)(3)(v) · Process safety management
Unclassified$2,500$0Jan 18, 2006Final
Citation 1, item 7b
29 CFR 1910.120(q)(6)(ii) · Hazardous waste operations and emergency response
Unclassified$0$0Jan 18, 2006Final
Citation 1, item 7c
29 CFR 1910.119(n) · Process safety management
Unclassified$0$0Jan 18, 2006Final
Citation 2, item 3a
29 CFR 1910.119(e)(5) · Process safety management
Unclassified$0$0Jan 18, 2006Final
Citation 2, item 3b
29 CFR 1910.119(e)(5) · Process safety management
Unclassified$0$0Jan 18, 2006Final
Citation 2, item 3c
29 CFR 1910.119(o)(4) · Process safety management
Unclassified$0$0Jan 18, 2006Final
1 older inspection

Inspection 307065698 OPENED MAR 19, 2004Closed

Complaint · Partial · Health · 850 employees at the site · Closed May 11, 2005

Route 25, Institute, WV 25112 · All Other Basic Organic Chemical Manufacturing · OSHA's record · Phone and website on Google Maps

No citations from this inspection.

Injury and illness logs

From the Form 300A summaries employers file with OSHA each year. Rate = recordable cases per 100 full-time workers.

In 2016, the Institute site logged 1 recordable injury or illness among about 27 workers: 3.6 per 100 full-time workers, against a median of 0.0 for its industry. Those cases cost 180 days away from work.

Site and yearWorkersCasesDays-away casesRateIndustry median
Bayer Cropscience LP
Institute · 2016
27 113.60.0

The rules behind these citations

Current text from the Code of Federal Regulations. Some citations were issued under older wording.

29 CFR 1910.119 · Process safety management

29 CFR 1910.119(e)(3)(iii)

(iii) Engineering and administrative controls applicable to the hazards and their interrelationships such as appropriate application of detection methodologies to provide early warning of releases. (Acceptable detection methods might include process monitoring and control instrumentation with alarms, and detection hardware such as hydrocarbon sensors.);

29 CFR 1910.119(e)(3)(v)

(v) Facility siting;

29 CFR 1910.119(e)(5)

(5) The employer shall establish a system to promptly address the team's findings and recommendations; assure that the recommendations are resolved in a timely manner and that the resolution is documented; document what actions are to be taken; complete actions as soon as possible; develop a written schedule of when these actions are to be completed; communicate the actions to operating, maintenance and other employees whose work assignments are in the process and who may be affected by the recommendations or actions.

29 CFR 1910.120 · Hazardous waste operations and emergency response

29 CFR 1910.132 · Personal protective equipment, general requirements

29 CFR 1926.200 · Accident prevention signs and tags

29 CFR 1926.851 · Stairs, passageways, and ladders

Other pesticide and other agricultural chemical manufacturing employers in West Virginia

Source: U.S. Department of Labor, OSHA enforcement data. A citation is OSHA's allegation; employers can contest it, and the status column shows where each item stands. Something wrong on this page? Tell us.