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Borgwarner Inc.: OSHA inspections and violations

Addison, Illinois · Other Warehousing and Storage · NAICS 493190

2inspections
4citation items
$16,380current penalties
May 27, 2015last inspection

OSHA has inspected Borgwarner Inc. 2 times in Illinois since 2011.

The latest one began on May 27, 2015 on a referral, in Bellwood.

Those inspections ended with 4 citation items: 4 serious.

Penalties were first proposed at $23,400 and now stand at $16,380, 30% lower after settlements or reviews.

Lockout/tagout comes up most often in these citations: 3 items under 1910.147.

How that compares: the median penalty per cited inspection for transportation and warehousing employers since 2015 is $3,555, and Borgwarner Inc. averages $16,380 (1 cited inspection).

Borgwarner Inc. also files yearly injury logs with OSHA, summarized below.

It reported 1 severe injury to OSHA since 2015.

Borgwarner Inc.: OSHA citation items per year, 2011 to 2015
Citation items per year, by inspection date.

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Inspection history

Inspection 340663814 OPENED MAY 27, 2015Closed

Referral · Partial · Safety · 600 employees at the site · Closed Dec 16, 2015

700 S. 25th Avenue, Bellwood, IL 60104 · Motor Vehicle Transmission and Power Train Parts Manufacturing · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.147(c)(7)(i) · Lockout/tagout
Serious$6,300$4,410Nov 19, 2015Final
Citation 1, item 2
29 CFR 1910.147(d) · Lockout/tagout
Serious$6,300$4,410Nov 19, 2015Final
Citation 1, item 3 Serious$4,500$3,150Nov 19, 2015Final
Citation 1, item 4
29 CFR 1910.212(a)(2) · Machine guarding
Serious$6,300$4,410Nov 19, 2015Final

Inspection 330985268 OPENED SEP 8, 2011Closed

Complaint · Partial · Safety · 21 employees at the site · Closed Dec 21, 2011

1350 N. Greenbriar, Addison, IL 60101 · Other Warehousing and Storage · OSHA's record · Phone and website on Google Maps

No citations from this inspection.

Injury and illness logs

From the Form 300A summaries employers file with OSHA each year. Rate = recordable cases per 100 full-time workers.

In 2023, the Bellwood site logged 8 recordable injuries or illnesses among about 490 workers: 1.2 per 100 full-time workers, against a median of 2.7 for its industry. Those cases cost 333 days away from work.

Site and yearWorkersCasesDays-away casesRateIndustry median
BorgWarner : Bellwood
Bellwood · 2023
490 851.22.7
BorgWarner Transmission Systems - Bellwood
Bellwood · 2018
400 811.32.7

Severe injury reports

Employers must report any work-related amputation, in-patient hospitalization or loss of an eye to OSHA within 24 hours. 1 report on file.

Oct 10, 2023, Bellwood: Hospitalization · cuts, lacerations · hand(s), unspecified

An employee was clearing a jam on a line when his glove and hand became caught between a roller and conveyor. The employee sustained multiple lacerations.

The rules behind these citations

Current text from the Code of Federal Regulations. Some citations were issued under older wording.

29 CFR 1910.147 · Lockout/tagout

29 CFR 1910.147(c)(7)(i)

(7) Training and communication. (i) The employer shall provide training to ensure that the purpose and function of the energy control program are understood by employees and that the knowledge and skills required for the safe application, usage, and removal of the energy controls are acquired by employees. The training shall include the following:

29 CFR 1910.147(d)

(d) Application of control. The established procedures for the application of energy control (the lockout or tagout procedures) shall cover the following elements and actions and shall be done in the following sequence:

29 CFR 1910.147(f)(3)(ii)(d)

(D) Each authorized employee shall affix a personal lockout or tagout device to the group lockout device, group lockbox, or comparable mechanism when he or she begins work, and shall remove those devices when he or she stops working on the machine or equipment being serviced or maintained.

29 CFR 1910.212 · Machine guarding

Other other warehousing and storage employers in Illinois

Source: U.S. Department of Labor, OSHA enforcement data. A citation is OSHA's allegation; employers can contest it, and the status column shows where each item stands. Something wrong on this page? Tell us.