OSHA has inspected Fca US, LLC 4 times in Ohio since 2015.
The latest one began on Nov 9, 2022 on a referral, in Perrysburg.
Those inspections ended with 6 citation items: 4 serious and 2 other-than-serious.
Penalties were first proposed at $21,590 and still stand at $23,994.
Machine guarding comes up most often in these citations: 2 items under 1910.212.
How that compares: the median penalty per cited inspection for manufacturing employers since 2015 is $3,600, and Fca US, LLC averages $7,998 (3 cited inspections).
Fca US, LLC also files yearly injury logs with OSHA, summarized below.
It reported 2 severe injuries to OSHA since 2015.
Citation items per year, by inspection date.
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Incident on Feb 27, 2020: Employee amputates fingertip when caught between wrench and
At 7:15 a.m. on February 27, 2020, an employee working as a laborer for an automobile manufacturer was using a manual torque wrench to loosen a bolt on the underside of a vehicle while the tires were being rotated by powered rollers. With the wrench head still attached to the bolt, the wrench handle contacted the spinning tire forcing the wrench upward. The employee pinched his left-hand middle finger between the wrench handle and the metal skid plate on the bottom of the vehicle. The employee amputated his finger and required medical treatment without hospitalization.
From the Form 300A summaries employers file with OSHA each year. Rate = recordable cases per 100 full-time workers.
In 2018, the Toledo site logged 46 recordable injuries or illnesses among about 5,602 workers: 0.7 per 100 full-time workers, against a median of 3.2 for its industry. Those cases cost 129 days away from work.
Site and year
Workers
Cases
Days-away cases
Rate
Industry median
Toledo Assembly Complex
Toledo · 2018
5,602
46
2
0.7
3.2
Toledo Machining Plant
Perrysburg · 2017
958
9
2
0.9
2.7
FCA Transport - Toledo
Toledo · 2016
93
2
0
1.7
3.6
Severe injury reports
Employers must report any work-related amputation, in-patient hospitalization or loss of an eye to OSHA within 24 hours. 2 reports on file.
On November 3, 2022, an employee was operating a drill press to make holes in a wood plank. The employee's gloved hand was pulled into the machine, resulting in a tendon injury and fractured left index finger. They were hospitalized and had surgery.
Mar 2, 2021, Toledo: Amputation · amputations · fingertip(s)
An employee was attempting to connect carts to a tugger when their right ring finger became caught between the handle of one cart and the rack of another cart, resulting in a fingertip amputation.
The rules behind these citations
Current text from the Code of Federal Regulations. Some citations were issued under older wording.
(ii) The methods the employer will use to inform employees of the hazards of non-routine tasks (for example, the cleaning of reactor vessels), and the hazards associated with chemicals contained in unlabeled pipes in their work areas.
29 CFR 1910.132 · Personal protective equipment, general requirements
29 CFR 1910.132(a)
(a) Application. Protective equipment, including personal protective equipment for eyes, face, head, and extremities, protective clothing, respiratory devices, and protective shields and barriers, shall be provided, used, and maintained in a sanitary and reliable condition wherever it is necessary by reason of hazards of processes or environment, chemical hazards, radiological hazards, or mechanical irritants encountered in a manner capable of causing injury or impairment in the function of any part of the body through absorption, inhalation or physical contact.
(a) General requirements. (1) The employer shall ensure that each affected employee uses appropriate eye or face protection when exposed to eye or face hazards from flying particles, molten metal, liquid chemicals, acids or caustic liquids, chemical gases or vapors, or potentially injurious light radiation.
Source: U.S. Department of Labor, OSHA enforcement data. A citation is OSHA's allegation; employers can contest it, and the status column shows where each item stands. Something wrong on this page? Tell us.