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Fermentationexperts USA, LLC: OSHA inspections and violations

Sioux Falls, South Dakota · Other Animal Food Manufacturing · NAICS 311119

3inspections
28citation items
$108,417current penalties
Nov 13, 2024last inspection

OSHA has inspected Fermentationexperts USA, LLC 3 times in South Dakota since 2022.

The latest one began on Nov 13, 2024 as a planned inspection, in Sioux Falls.

Those inspections ended with 28 citation items: 23 serious, 2 repeat and 3 other-than-serious.

Penalties were first proposed at $154,928 and now stand at $108,417, 30% lower after settlements or reviews.

Machine guarding comes up most often in these citations: 5 items under 1910.212.

How that compares: the median penalty per cited inspection for manufacturing employers since 2015 is $4,874, and Fermentationexperts USA, LLC averages $36,139 (3 cited inspections).

Fermentationexperts USA, LLC: OSHA citation items per year, 2022 to 2024
Citation items per year, by inspection date.

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Inspection history

Inspection 347876799 OPENED NOV 13, 2024Closed

Planned · Partial · Safety · 28 employees at the site · Closed Feb 13, 2025

1201 North Ellis Road, Sioux Falls, SD 57107 · Other Animal Food Manufacturing · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.28(b)(1)(i) · Fall protection in general industry
Serious$12,421$6,210Dec 12, 2024Final

Inspection 346910094 OPENED AUG 15, 2023Closed

Follow-up · Partial · Safety · 28 employees at the site · Closed Jun 6, 2024

1201 North Ellis Road, Sioux Falls, SD 57107 · Other Animal Food Manufacturing · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.212(a)(3)(ii) · Machine guarding
Serious$6,875$6,000Jan 4, 2024Final
Citation 1, item 2
29 CFR 1910.219(h)(1) · Belts, pulleys and power-transmission parts
Serious$6,875$6,000Jan 4, 2024Final
Citation 1, item 3
29 CFR 1910.303(b)(7)(i) · Electrical equipment, general requirements
Other-than-serious$5,156$5,000Jan 4, 2024Final
Citation 2, item 1
29 CFR 1910.212(a)(1) · Machine guarding
Repeat$24,063$15,000Jan 4, 2024Final
Citation 2, item 2a
29 CFR 1910.219(d)(1) · Belts, pulleys and power-transmission parts
Repeat$24,063$15,000Jan 4, 2024Final
Citation 2, item 3a
29 CFR 1910.305(b)(2)(i) · Electrical wiring methods
Serious$13,751$12,000Jan 4, 2024Final
Citation 2, item 3b
29 CFR 1910.305(g)(1)(iv) · Electrical wiring methods
Serious$0$0Jan 4, 2024Final

Inspection 345854384 OPENED MAR 24, 2022Closed

Referral · Complete · Safety · 30 employees at the site · Closed Jan 23, 2023

1201 North Ellis Road, Sioux Falls, SD 57107 · Other Animal Food Manufacturing · OSHA's record · Phone and website on Google Maps

Incident on Feb 23, 2022: Employee's fingers are amputated when clearing rotating valv

At 01:15 p.m. on February 23, 2022, an employee was removing a port cover at the point of a rotating valve which produces a suction within a metal tube to move the animal food product throughout the mill handling unit. The employee was trying to identify the source of a squeaking sound within the tube. The employee inserted his hand up into the pipe and then down into the spinning valve as he pulled his hand out. Due to the employee opening the port cover while the machine was in operation and pulling his hand back out of the tube, past the spinning valve, the employee's fingers were caught by the valve. The employee was admitted and treated at the hospital for an amputation to the right index and middle fingers.

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1a
29 CFR 1910.28(b)(1)(i) · Fall protection in general industry
Serious$8,702$6,091Sep 6, 2022Final
Citation 1, item 1b
29 CFR 1910.28(b)(3)(ii) · Fall protection in general industry
Serious$0$0Sep 6, 2022Final
Citation 1, item 1c
29 CFR 1910.29(b)(1) · Fall protection systems in general industry
Serious$0$0Sep 6, 2022Final
Citation 1, item 1d
29 CFR 1910.29(b)(2) · Fall protection systems in general industry
Serious$0$0Sep 6, 2022Final
Citation 1, item 3
29 CFR 1910.147(c)(4)(i) · Lockout/tagout
Serious$7,252$5,076Sep 6, 2022Final
Citation 1, item 4a
29 CFR 1910.212(a)(1) · Machine guarding
Serious$10,151$7,106Sep 6, 2022Final
Citation 1, item 4b
29 CFR 1910.212(a)(3)(ii) · Machine guarding
Serious$0$0Sep 6, 2022Final
Citation 1, item 4c
29 CFR 1910.212(a)(5) · Machine guarding
Serious$0$0Sep 6, 2022Final
Citation 1, item 4d
29 CFR 1910.219(d)(1) · Belts, pulleys and power-transmission parts
Serious$0$0Sep 6, 2022Final
Citation 1, item 4e
29 CFR 1910.219(f)(3) · Belts, pulleys and power-transmission parts
Serious$0$0Sep 6, 2022Final
Citation 1, item 5a
29 CFR 1910.215(a)(2) · Grinders and abrasive wheels
Serious$4,351$3,046Sep 6, 2022Final
Citation 1, item 5b
29 CFR 1910.215(a)(4) · Grinders and abrasive wheels
Serious$0$0Sep 6, 2022Final
Citation 1, item 6
29 CFR 1910.272(g)(1)(i) · Grain handling facilities
Serious$10,151$7,106Sep 6, 2022Final
Citation 1, item 7a
29 CFR 1910.272(j)(1) · Grain handling facilities
Serious$10,151$7,106Sep 6, 2022Final
Citation 1, item 7b
29 CFR 1910.272(j)(2)(ii) · Grain handling facilities
Serious$0$0Sep 6, 2022Final
Citation 1, item 8a
29 CFR 1910.305(b)(2)(i) · Electrical wiring methods
Serious$8,702$6,091Sep 6, 2022Final
Citation 1, item 8b
29 CFR 1910.305(g)(1)(iv) · Electrical wiring methods
Serious$0$0Sep 6, 2022Final
Citation 1, item 8c
29 CFR 1910.334(a)(2)(i) · Using electrical equipment
Serious$0$0Sep 6, 2022Final
Citation 2, item 1
29 CFR 1904.29(a) · Injury and illness log
Other-than-serious$1,450$1,015Sep 6, 2022Final
Citation 2, item 2
29 CFR 1910.146(c)(2) · Permit-required confined spaces
Other-than-serious$814$570Sep 6, 2022Final

The rules behind these citations

Current text from the Code of Federal Regulations. Some citations were issued under older wording.

29 CFR 1904.29 · Injury and illness log

29 CFR 1904.29(a)

(a) Basic requirement. You must use OSHA 300, 300-A, and 301 forms, or equivalent forms, for recordable injuries and illnesses. The OSHA 300 form is called the Log of Work-Related Injuries and Illnesses, the 300-A is the Summary of Work-Related Injuries and Illnesses, and the OSHA 301 form is called the Injury and Illness Incident Report.

29 CFR 1910.146 · Permit-required confined spaces

29 CFR 1910.146(c)(2)

(2) If the workplace contains permit spaces, the employer shall inform exposed employees, by posting danger signs or by any other equally effective means, of the existence and location of and the danger posed by the permit spaces.

29 CFR 1910.147 · Lockout/tagout

29 CFR 1910.147(c)(4)(i)

(4) Energy control procedure. (i) Procedures shall be developed, documented and utilized for the control of potentially hazardous energy when employees are engaged in the activities covered by this section.

29 CFR 1910.212 · Machine guarding

29 CFR 1910.215 · Grinders and abrasive wheels

29 CFR 1910.219 · Belts, pulleys and power-transmission parts

29 CFR 1910.272 · Grain handling facilities

29 CFR 1910.28 · Fall protection in general industry

29 CFR 1910.29 · Fall protection systems in general industry

29 CFR 1910.303 · Electrical equipment, general requirements

29 CFR 1910.305 · Electrical wiring methods

29 CFR 1910.334 · Using electrical equipment

Other other animal food manufacturing employers in South Dakota

Source: U.S. Department of Labor, OSHA enforcement data. A citation is OSHA's allegation; employers can contest it, and the status column shows where each item stands. Something wrong on this page? Tell us.