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Firestone Polymers, LLC: OSHA inspections and violations

Orange, Texas · Other Basic Inorganic Chemical Manufacturing · NAICS 325188

8inspections
18citation items
$36,465current penalties
Apr 10, 2018last inspection

Firestone Polymers, LLC has 8 OSHA inspections on record in Texas, the first in 1994.

OSHA's last visit started on Apr 10, 2018 on a referral, in Orange.

Across those inspections OSHA issued 18 citation items: 10 serious and 8 other-than-serious.

OSHA proposed $52,689 in penalties. After settlements and reviews the total is $36,465, down 31%.

Most often, OSHA cited 1910.119, process safety management (12 items).

For context, across all manufacturing employers the median penalty per cited inspection since 2015 is $4,500. Firestone Polymers, LLC averages $27,940 over 1 cited inspection in that time.

Firestone Polymers, LLC also files yearly injury logs with OSHA, summarized below.

It reported 1 severe injury to OSHA since 2015.

Firestone Polymers, LLC: OSHA citation items per year, 1994 to 2018
Citation items per year, by inspection date.

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Inspection history

Inspection 343078903 OPENED APR 10, 2018Closed

Referral · Partial · Health · 180 employees at the site · Closed Dec 27, 2018

5713 Fm 1006, Orange, TX 77630 · Synthetic Rubber Manufacturing · OSHA's record · Phone and website on Google Maps

Incident on Mar 28, 2018: Two employees are caught in a flash fire and are hospitalize

At 12:30 p.m. on March 28, 2019, two employees were trying to determine how to unplug an excess sampling line when a flash fire ignited due to a leaking valve. The employee suffered burns to his hands and face. The employee was hospitalized.

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.119(f)(1) · Process safety management
Serious$11,641$6,985Sep 24, 2018Final
Citation 1, item 2
29 CFR 1910.119(j)(2) · Process safety management
Serious$11,641$6,985Sep 24, 2018Final
Citation 1, item 3a
29 CFR 1910.132(a) · Personal protective equipment, general requirements
Serious$11,641$6,986Sep 24, 2018Final
Citation 1, item 3b
29 CFR 1910.132(d)(1) · Personal protective equipment, general requirements
Serious$0$0Sep 24, 2018Final
Citation 1, item 4
29 CFR 1910.147(c)(4)(i) · Lockout/tagout
Serious$11,641$6,985Sep 24, 2018Final

Inspection 339130346 OPENED JUN 20, 2013Closed

Complaint · Partial · Safety · 209 employees at the site · Closed Aug 5, 2013

5713 Fm 1006, Orange, TX 77630 · Other Basic Inorganic Chemical Manufacturing · OSHA's record · Phone and website on Google Maps

No citations from this inspection.

Inspection 310259312 OPENED OCT 6, 2006Closed

Complaint · Partial · Safety · 290 employees at the site · Closed Dec 22, 2006

5713 Fm 1006, Orange, TX 77630 · Synthetic Rubber Manufacturing · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1a
29 CFR 1910.119(j)(6)(ii) · Process safety management
Other-than-serious$0$0Nov 15, 2006Closed
Citation 1, item 1b
29 CFR 1910.119(j)(6)(iii) · Process safety management
Other-than-serious$0$0Nov 15, 2006Closed
Citation 1, item 2a
29 CFR 1910.119(l)(1) · Process safety management
Other-than-serious$0$0Nov 15, 2006Closed
Citation 1, item 2b
29 CFR 1910.119(l)(2)(ii) · Process safety management
Other-than-serious$0$0Nov 15, 2006Closed

Inspection 308320555 OPENED APR 5, 2006Closed

Complaint · Partial · Health · 290 employees at the site · Closed Mar 4, 2008

5713 Fm 1006, Orange, TX 77630 · Other Basic Inorganic Chemical Manufacturing · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.134(c)(1) · Respiratory protection
Other-than-serious$1,625$1,625Aug 1, 2006Final

Inspection 308319987 OPENED FEB 22, 2006Closed

Complaint · Partial · Safety · 290 employees at the site · Closed Feb 18, 2009

5713 Fm 1006, Orange, TX 77630 · Other Basic Inorganic Chemical Manufacturing · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 2
29 CFR 1910.119(e)(5) · Process safety management
Other-than-serious$1,500$0Jun 22, 2006Final
Citation 1, item 8
29 CFR 1910.146(d)(8) · Permit-required confined spaces
Other-than-serious$1,500$800Jun 22, 2006Final
Citation 1, item 10
29 CFR 1910.179(l)(3)(i) · Overhead and gantry cranes
Other-than-serious$1,500$800Jun 22, 2006Final
Citation 1, item 11a
29 CFR 1910.119(e)(3)(i) · Process safety management
Serious$0$4,500Jun 22, 2006Final
Citation 1, item 11b
29 CFR 1910.119(j)(2) · Process safety management
Serious$0$0Jun 22, 2006Final
Citation 1, item 11c
29 CFR 1910.119(j)(5) · Process safety management
Serious$0$0Jun 22, 2006Final
Citation 1, item 12a
29 CFR 1910.119(l)(1) · Process safety management
Serious$0$800Jun 22, 2006Final
Citation 1, item 12b
29 CFR 1910.119(l)(4) · Process safety management
Serious$0$0Jun 22, 2006Final

Inspection 123270431 OPENED MAR 15, 2000Closed

Complaint · Partial · Safety · 303 employees at the site · Closed Aug 10, 2000

5713 Fm 1006, Orange, TX 77630 · OSHA's record · Phone and website on Google Maps

No citations from this inspection.

Inspection 123651960 OPENED DEC 12, 1994Closed

Planned · No inspection · Health · Closed Dec 15, 1994

5713 Fm 1006, Orange, TX 77630 · OSHA's record · Phone and website on Google Maps

No citations from this inspection.

Inspection 123652034 OPENED DEC 12, 1994Closed

Planned · No inspection · Safety · Closed Dec 15, 1994

5713 Fm 1006, Orange, TX 77630 · OSHA's record · Phone and website on Google Maps

No citations from this inspection.

Injury and illness logs

From the Form 300A summaries employers file with OSHA each year. Rate = recordable cases per 100 full-time workers.

In 2018, the Orange site logged 9 recordable injuries or illnesses among about 170 workers: 4.5 per 100 full-time workers, against a median of 1.1 for its industry. Those cases cost 235 days away from work.

Site and yearWorkersCasesDays-away casesRateIndustry median
Firestone Polymers Orange Plant
Orange · 2018
170 924.51.1

Severe injury reports

Employers must report any work-related amputation, in-patient hospitalization or loss of an eye to OSHA within 24 hours. 1 report on file.

Mar 28, 2018, Orange: Hospitalization · chemical burns and corrosions, unspecified · multiple body parts, n.e.c.

Two employees were collecting a catalyst sample from a tank when the chemicals splashed them. They were hospitalized with burns on their face and hands.

The rules behind these citations

Current text from the Code of Federal Regulations. Some citations were issued under older wording.

29 CFR 1910.119 · Process safety management

29 CFR 1910.119(e)(3)(i)

(i) The hazards of the process;

29 CFR 1910.119(e)(5)

(5) The employer shall establish a system to promptly address the team's findings and recommendations; assure that the recommendations are resolved in a timely manner and that the resolution is documented; document what actions are to be taken; complete actions as soon as possible; develop a written schedule of when these actions are to be completed; communicate the actions to operating, maintenance and other employees whose work assignments are in the process and who may be affected by the recommendations or actions.

29 CFR 1910.119(f)(1)

(f) Operating procedures. (1) The employer shall develop and implement written operating procedures that provide clear instructions for safely conducting activities involved in each covered process consistent with the process safety information and shall address at least the following elements.

29 CFR 1910.132 · Personal protective equipment, general requirements

29 CFR 1910.134 · Respiratory protection

29 CFR 1910.146 · Permit-required confined spaces

29 CFR 1910.147 · Lockout/tagout

29 CFR 1910.179 · Overhead and gantry cranes

Other other basic inorganic chemical manufacturing employers in Texas

Source: U.S. Department of Labor, OSHA enforcement data. A citation is OSHA's allegation; employers can contest it, and the status column shows where each item stands. Something wrong on this page? Tell us.