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Genpak LLC: OSHA inspections and violations

Charlotte, North Carolina · Polystyrene Foam Product Manufacturing · NAICS 326140

8inspections
21citation items
$73,101current penalties
Dec 21, 2021last inspection

Since 1983, OSHA inspectors have visited Genpak LLC in North Carolina 8 times.

The most recent inspection opened on Dec 21, 2021 on a referral, in Charlotte.

In all, OSHA issued 21 citation items: 11 serious, 3 repeat and 7 other-than-serious.

The proposed penalties came to $80,801; today they stand at $73,101, 10% less.

The rule cited most here is 1910.147 (lockout/tagout), 9 times.

Among manufacturing employers, the typical cited inspection since 2015 ends with a $4,500 penalty. Genpak LLC averages $20,767 across 3 cited inspections.

Genpak LLC also files yearly injury logs with OSHA, summarized below.

Genpak LLC: OSHA citation items per year, 1983 to 2021
Citation items per year, by inspection date.

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Inspection history

Inspection 345700066 OPENED DEC 21, 2021Closed

Referral · Partial · Safety · 75 employees at the site · Closed Apr 6, 2022

10601 Westlake Drive, Charlotte, NC 28273 · All Other Plastics Product Manufacturing · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.147(c)(4)(i) · Lockout/tagout
Repeat$14,000$12,600Mar 4, 2022Final
Citation 1, item 2
29 CFR 1910.147(c)(7)(i)(a) · Lockout/tagout
Serious$7,000$6,300Mar 4, 2022Final

Inspection 345049886 OPENED DEC 2, 2020Closed

Complaint · Partial · Safety · 156 employees at the site · Closed May 20, 2021

10601 Westlake Dr, Charlotte, NC 28273 · Paper Bag and Coated and Treated Paper Manufacturing · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.147(c)(4)(i) · Lockout/tagout
Repeat$14,000$22,400Mar 9, 2021Final
Citation 1, item 2
29 CFR 1910.147(c)(6)(i) · Lockout/tagout
Repeat$14,000$0Mar 9, 2021Final

Inspection 343798856 OPENED FEB 21, 2019Closed

Follow-up · Partial · Health · 85 employees at the site · Closed Feb 22, 2019

11401 Wilmar Blvd, Charlotte, NC 28273 · Polystyrene Foam Product Manufacturing · OSHA's record · Phone and website on Google Maps

No citations from this inspection.

Inspection 343201679 OPENED MAY 25, 2018Closed

Referral · Partial · Health · 74 employees at the site · Closed Feb 13, 2019

11401 Wilmar Blvd, Charlotte, NC 28273 · Polystyrene Foam Product Manufacturing · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.147(c)(4)(i) · Lockout/tagout
Serious$7,000$7,000Sep 24, 2018Final
Citation 1, item 2
29 CFR 1910.147(c)(6)(i) · Lockout/tagout
Serious$7,000$7,000Sep 24, 2018Final
Citation 1, item 4
29 CFR 1910.212(a)(3)(ii) · Machine guarding
Serious$7,000$7,000Sep 24, 2018Final

Inspection 317715563 OPENED MAY 14, 2014Closed

Complaint · Partial · Health · 94 employees at the site · Closed Oct 9, 2014

1201 Westinghouse Blvd, Charlotte, NC 28273 · Paper Bag and Coated and Treated Paper Manufacturing · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.147(c)(4)(i) · Lockout/tagout
Serious$3,250$3,250Jun 12, 2014Closed
Citation 1, item 2
29 CFR 1910.147(c)(7)(ia) · Lockout/tagout
Serious$3,250$3,250Jun 12, 2014Closed
Citation 1, item 3
29 CFR 1910.147(d)(5)(i) · Lockout/tagout
Serious$3,250$3,250Jun 12, 2014Closed
Citation 2, item 1
29 CFR 1910.132(d)(2) · Personal protective equipment, general requirements
Other-than-serious$0$0Jun 12, 2014Closed

Inspection 312387574 OPENED JUN 12, 2008Closed

Referral · Partial · Health · 90 employees at the site · Closed Jul 9, 2008

1001 Westinghouse Blvd., Charlotte, NC 28273 · Polystyrene Foam Product Manufacturing · OSHA's record · Phone and website on Google Maps

No citations from this inspection.

Inspection 312337074 OPENED MAY 29, 2008Closed

Planned · Complete · Health · 39 employees at the site · Closed Aug 20, 2008

1001 Westinghouse Boulevard, Charlotte, NC 28241 · Polystyrene Foam Product Manufacturing · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.213(i)(1) · Woodworking machinery
Serious$188$188Jul 25, 2008Closed
Citation 1, item 2
29 CFR 1910.219(c)(4)(i) · Belts, pulleys and power-transmission parts
Serious$375$375Jul 25, 2008Closed
Citation 1, item 3
29 CFR 1910.219(e)(1)(i) · Belts, pulleys and power-transmission parts
Serious$113$113Jul 25, 2008Closed
Citation 1, item 4
29 CFR 1910.253(b)(4)(i) · Gas welding and cutting
Serious$375$375Jul 25, 2008Closed
Citation 2, item 1
29 CFR 1910.22(d)(1) · General requirements
Other-than-serious$0$0Jul 25, 2008Closed
Citation 2, item 2
29 CFR 1910.146(c)(1) · Permit-required confined spaces
Other-than-serious$0$0Jul 25, 2008Closed
Citation 2, item 3
29 CFR 1910.305(b)(1) · Electrical wiring methods
Other-than-serious$0$0Jul 25, 2008Closed
Citation 2, item 4
29 CFR 1910.1200(f)(5)(i) · Hazard communication
Other-than-serious$0$0Jul 25, 2008Closed

Inspection 14159479 OPENED FEB 17, 1983Closed

Planned · Complete · Safety · 92 employees at the site · Closed Mar 31, 1983

Vance St, Forest City, NC 28043 · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.303(f) · Electrical equipment, general requirements
Other-than-serious$0$0Mar 15, 1983Closed
Citation 1, item 2
29 CFR 1910.22(b)(1) · General requirements
Other-than-serious$0$0Mar 15, 1983Closed

Injury and illness logs

From the Form 300A summaries employers file with OSHA each year. Rate = recordable cases per 100 full-time workers.

In 2025, the Charlotte site logged 8 recordable injuries or illnesses among about 175 workers: 5.0 per 100 full-time workers, against a median of 2.6 for its industry. Those cases cost 5 days away from work.

Site and yearWorkersCasesDays-away casesRateIndustry median
Genpak Westlake
Charlotte · 2025
175 825.02.6
Genpak Charlotte Foam
Charlotte · 2025
115 312.12.6
Genpak, LLC
Charlotte · 2025
105 100.72.6
Corporate Headquarters
Charlotte · 2023
136 100.70.0
Charlotte Westlake
Charlotte · 2023
105 303.12.6
Charlotte Foam
Charlotte · 2023
103 323.42.6
Charlotte Wilmar
Charlotte · 2023
5 000.02.6
Charlotte Paper
Charlotte · 2022
88 115.02.1

The rules behind these citations

Current text from the Code of Federal Regulations. Some citations were issued under older wording.

29 CFR 1910.1200 · Hazard communication

29 CFR 1910.1200(f)(5)(i)

(5) Transportation. (i) Chemical manufacturers, importers, or distributors shall ensure that each container of hazardous chemicals leaving the workplace is labeled, tagged, or marked in accordance with this section in a manner which does not conflict with the requirements of the Hazardous Materials Transportation Act (49 U.S.C. 5101 et seq.) and regulations issued under that Act by the Department of Transportation (49 CFR subtitle B).

29 CFR 1910.132 · Personal protective equipment, general requirements

29 CFR 1910.132(d)(2)

(2) The employer shall verify that the required workplace hazard assessment has been performed through a written certification that identifies the workplace evaluated; the person certifying that the evaluation has been performed; the date(s) of the hazard assessment; and, which identifies the document as a certification of hazard assessment.

29 CFR 1910.146 · Permit-required confined spaces

29 CFR 1910.146(c)(1)

(c) General requirements. (1) The employer shall evaluate the workplace to determine if any spaces are permit- required confined spaces.

29 CFR 1910.147 · Lockout/tagout

29 CFR 1910.212 · Machine guarding

29 CFR 1910.213 · Woodworking machinery

29 CFR 1910.219 · Belts, pulleys and power-transmission parts

29 CFR 1910.22 · General requirements

29 CFR 1910.253 · Gas welding and cutting

29 CFR 1910.303 · Electrical equipment, general requirements

29 CFR 1910.305 · Electrical wiring methods

Other polystyrene foam product manufacturing employers in North Carolina

Source: U.S. Department of Labor, OSHA enforcement data. A citation is OSHA's allegation; employers can contest it, and the status column shows where each item stands. Something wrong on this page? Tell us.