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GKN Aerospace: OSHA inspections and violations

Hazelwood, Missouri · Other Aircraft Parts and Auxiliary Equipment Manufacturing · NAICS 336413

7inspections
12citation items
$20,317current penalties
Sep 21, 2021last inspection

OSHA has inspected GKN Aerospace 7 times in Missouri since 2009.

The latest one began on Sep 21, 2021 on a referral, in Hazelwood.

Those inspections ended with 12 citation items: 12 serious.

Penalties were first proposed at $26,716 and now stand at $20,317, 24% lower after settlements or reviews.

Hazardous waste operations and emergency response comes up most often in these citations: 3 items under 1910.120.

How that compares: the median penalty per cited inspection for manufacturing employers since 2015 is $3,600, and GKN Aerospace averages $6,659 (2 cited inspections).

GKN Aerospace also files yearly injury logs with OSHA, summarized below.

It reported 4 severe injuries to OSHA since 2015.

GKN Aerospace: OSHA citation items per year, 2009 to 2021
Citation items per year, by inspection date.

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Inspection history

Inspection 345538920 OPENED SEP 21, 2021Closed

Referral · Partial · Health · 1,000 employees at the site · Closed Jan 24, 2022

142 James S. Mcdonnell Blvd, Hazelwood, MO 63042 · Search, Detection, Navigation, Guidance, Aeronautical, and Nautical System and Instrument Manufacturing · OSHA's record · Phone and website on Google Maps

Incident on Sep 17, 2021: Employee sustains eye and breathing issues from chemical rel

At 3:00 p.m. on September 17, 2021, an employee working as a chemical technician for a an aerospace instrument manufacturer was working at his workstation. A chemical vapor plume released from the production line. The employee reported difficulty breathing and eye pain and required medical treatment without hospitalization.

No citations from this inspection.

Inspection 344782677 OPENED JUN 9, 2020Closed

Referral · Partial · Safety · 974 employees at the site · Closed Oct 8, 2020

142 James S. Mcdonnell Blvd, Hazelwood, MO 63042 · Other Aircraft Parts and Auxiliary Equipment Manufacturing · OSHA's record · Phone and website on Google Maps

Incident on Jun 2, 2020: Employee amputates finger in router

At 10:00 p.m. on June 2, 2020, an employee was operating the NC 260 router. The spindle was still spinning. The employee reached in, and the tool grabbed his glove. The employee was hospitalized to treat an amputated right index finger.

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.179(g)(1)(v) · Overhead and gantry cranes
Serious$6,554$6,554Jun 24, 2020Final

Inspection 344265780 OPENED AUG 27, 2019Closed

Complaint · Partial · Safety · 1,080 employees at the site · Closed Nov 19, 2019

142 James S Mcdonnell Boulevard, Hazelwood, MO 63042 · Other Aircraft Parts and Auxiliary Equipment Manufacturing · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.22(a)(2) · Walking-working surfaces
Serious$4,831$3,382Sep 17, 2019Final
Citation 1, item 2a
29 CFR 1910.303(b)(2) · Electrical equipment, general requirements
Serious$4,831$3,382Sep 17, 2019Final
Citation 1, item 2b
29 CFR 1910.303(g)(2)(i) · Electrical equipment, general requirements
Serious$0$0Sep 17, 2019Final
Citation 1, item 2c
29 CFR 1910.305(g)(2)(iii) · Electrical wiring methods
Serious$0$0Sep 17, 2019Final
Citation 1, item 2d
29 CFR 1910.334(a)(2)(ii) · Using electrical equipment
Serious$0$0Sep 17, 2019Final
Citation 1, item 2e
29 CFR 1910.334(a)(3)(i) · Using electrical equipment
Serious$0$0Sep 17, 2019Final

Inspection 341161248 OPENED JAN 5, 2016Closed

Complaint · Partial · Health · 850 employees at the site · Closed Mar 16, 2016

142 James S Mcdonnell Boulevard, Hazelwood, MO 63042 · Search, Detection, Navigation, Guidance, Aeronautical, and Nautical System and Instrument Manufacturing · OSHA's record · Phone and website on Google Maps

No citations from this inspection.

Inspection 316181387 OPENED DEC 8, 2011Closed

Complaint · Partial · Safety · 1,276 employees at the site · Closed Jun 19, 2012

142 Js Mcdonnell Blvd, St. Louis, MO 63042 · Other Aircraft Parts and Auxiliary Equipment Manufacturing · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.23(a)(9) · Guarding floor and wall openings and holes
Serious$3,000$2,100Jun 1, 2012Closed
Citation 1, item 2
29 CFR 1910.212(a)(2) · Machine guarding
Serious$4,000$2,800Jun 1, 2012Closed

Inspection 314153529 OPENED JAN 29, 2010Closed

Complaint · Partial · Health · 1,432 employees at the site · Closed Mar 5, 2010

142 Js Mcdonnell Blvd, St. Louis, MO 63042 · Other Aircraft Parts and Auxiliary Equipment Manufacturing · OSHA's record · Phone and website on Google Maps

No citations from this inspection.

Inspection 314076704 OPENED NOV 16, 2009Closed

Complaint · Partial · Health · 1,432 employees at the site · Closed Mar 25, 2010

142 James S Mcdonnell Blvd, Hazelwood, MO 63042 · Aircraft Manufacturing · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1a
29 CFR 1910.120(q)(2)(ii) · Hazardous waste operations and emergency response
Serious$3,500$2,100Jan 27, 2010Closed
Citation 1, item 1b
29 CFR 1910.120(q)(2)(iii) · Hazardous waste operations and emergency response
Serious$0$0Jan 27, 2010Closed
Citation 1, item 1c
29 CFR 1910.120(q)(2)(ix) · Hazardous waste operations and emergency response
Serious$0$0Jan 27, 2010Closed

Injury and illness logs

From the Form 300A summaries employers file with OSHA each year. Rate = recordable cases per 100 full-time workers.

In 2020, the Hazelwood site logged 19 recordable injuries or illnesses among about 971 workers: 1.8 per 100 full-time workers, against a median of 1.1 for its industry. Those cases cost 16 days away from work.

Site and yearWorkersCasesDays-away casesRateIndustry median
GKN Aerospace St. Louis LLC
Hazelwood · 2020
971 1921.81.1

Severe injury reports

Employers must report any work-related amputation, in-patient hospitalization or loss of an eye to OSHA within 24 hours. 4 reports on file.

Sep 17, 2021, Hazelwood: Hospitalization · other respiratory system symptoms-toxic, noxious, or allergenic effect · body systems

After a chemical leak at the plant, an employee reported heavy breathing and eye pain. The employee was hospitalized.

Jun 2, 2020, Hazelwood: Hospitalization, amputation · amputations · finger(s), fingernail(s), unspecified

An employee sustained an amputation to the right index finger while changing a bit on a router machine.

Feb 22, 2016, Hazelwood: Hospitalization · soreness, pain, hurt-nonspecified injury · hip(s)

An employee was blowing chips off parts and fixtures with compressed air in preparation for the next machine set up when he tripped and fell over a tooling post, injuring his hip and requiring surgery.

Apr 9, 2015, Hazelwood: Hospitalization · amputations · lumbar region

On or about 11am, on 4/9/2015, a pipe fitter was working off an 8 ft. A-frame ladder about 5 feet off the ground, trying to loosen a valve on the nitric acid line. The valve broke loose spraying liquid onto the employee. As the employee attempted to block the spray, he lost his balance and fell off the ladder, cracking an L3 vertebrae. He was hospitalized.

The rules behind these citations

Current text from the Code of Federal Regulations. Some citations were issued under older wording.

29 CFR 1910.120 · Hazardous waste operations and emergency response

29 CFR 1910.120(q)(2)(ii)

(ii) Personnel roles, lines of authority, training, and communication.

29 CFR 1910.120(q)(2)(iii)

(iii) Emergency recognition and prevention.

29 CFR 1910.120(q)(2)(ix)

(ix) Emergency alerting and response procedures.

29 CFR 1910.179 · Overhead and gantry cranes

29 CFR 1910.212 · Machine guarding

29 CFR 1910.22 · Walking-working surfaces

29 CFR 1910.23 · Guarding floor and wall openings and holes

29 CFR 1910.303 · Electrical equipment, general requirements

29 CFR 1910.305 · Electrical wiring methods

29 CFR 1910.334 · Using electrical equipment

Other other aircraft parts and auxiliary equipment manufacturing employers in Missouri

Source: U.S. Department of Labor, OSHA enforcement data. A citation is OSHA's allegation; employers can contest it, and the status column shows where each item stands. Something wrong on this page? Tell us.