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Hycom Inc.: OSHA inspections and violations

Barberton, Ohio · Turbine and Turbine Generator Set Units Manufacturing · NAICS 333611

3inspections
4citation items
$67,254current penalties
Mar 6, 2024last inspection

Since 2021, OSHA inspectors have visited Hycom Inc. in Ohio 3 times.

The most recent inspection opened on Mar 6, 2024 on a referral, in Barberton.

In all, OSHA issued 4 citation items: 2 serious and 2 repeat.

The proposed penalties came to $104,597; today they stand at $67,254, 36% less.

The rule cited most here is 1910.212 (machine guarding), 3 times.

Among manufacturing employers, the typical cited inspection since 2015 ends with a $3,600 penalty. Hycom Inc. averages $22,418 across 3 cited inspections.

Hycom Inc. also files yearly injury logs with OSHA, summarized below.

It reported 3 severe injuries to OSHA since 2015.

Hycom Inc.: OSHA citation items per year, 2021 to 2024
Citation items per year, by inspection date.

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Inspection history

Inspection 347324329 OPENED MAR 6, 2024Closed

Referral · Partial · Safety · 100 employees at the site · Closed May 21, 2026

374 5th Street Nw, Barberton, OH 44203 · Turbine and Turbine Generator Set Units Manufacturing · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.147(c)(4)(i) · Lockout/tagout
Serious$8,873$5,000Jun 24, 2024Final
Citation 2, item 1
29 CFR 1910.212(a)(3)(ii) · Machine guarding
Repeat$62,104$40,000Jun 24, 2024Final

Inspection 346651995 OPENED APR 20, 2023Closed

Referral · Partial · Safety · 80 employees at the site · Closed May 31, 2024

374 5th Street, Barberton, OH 44203 · Turbine and Turbine Generator Set Units Manufacturing · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.212(a)(1) · Machine guarding
Repeat$24,063$15,564Jul 13, 2023Final

Inspection 345131056 OPENED FEB 3, 2021Closed

Referral · Partial · Safety · 65 employees at the site · Closed Jan 20, 2023

374 5th Street N.w., Barberton, OH 44203 · Turbine and Turbine Generator Set Units Manufacturing · OSHA's record · Phone and website on Google Maps

Incident on Jan 27, 2021: Employee partially amputates finger when caught in unguarded

At 11:30 a.m. on January 27, 2021, Employee #1 was operating a metal tube flaring machine when the right hand fifth finger became caught in the unguarded clamp portion of the machine. The employee sustained a partial amputation to the fifth finger of the right hand. The employee was hospitalized for treatment.

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.212(a)(1) · Machine guarding
Serious$9,557$6,690Mar 11, 2021Final

Injury and illness logs

From the Form 300A summaries employers file with OSHA each year. Rate = recordable cases per 100 full-time workers.

In 2025, the Barberton site logged 10 recordable injuries or illnesses among about 90 workers: 11.9 per 100 full-time workers, against a median of 2.4 for its industry. Those cases cost 20 days away from work.

Site and yearWorkersCasesDays-away casesRateIndustry median
Hycom Inc
Barberton · 2025
90 10511.92.4
Hycom Inc.
Barberton · 2021
81 324.22.4

Severe injury reports

Employers must report any work-related amputation, in-patient hospitalization or loss of an eye to OSHA within 24 hours. 3 reports on file.

Feb 29, 2024, Barberton: Hospitalization · cuts, lacerations, punctures without injury to internal structures · other finger(s) n.e.c.

An employee was operating the flaring machine. While loading/adjusting a part in the machine, the foot control was activated and the employee's fingers were caught in the clamping mechanism. The employee sustained injuries to their left index and middle fingers requiring a skin graft and stitches, and was hospitalized.

Apr 14, 2023, Barberton: Hospitalization, amputation · amputations · finger(s), fingernail(s), n.e.c.

An employee was moving steel tubing through the machine for bending. As the employee went to remove a piece of tubing, the machine clamped down onto their right hand, resulting in a right thumb amputation.

Jan 27, 2021, Barberton: Amputation · amputations · finger(s), fingernail(s), unspecified

An employee was working on a flare machine when a clamp closed on his little finger. He suffered an amputation to the finger.

The rules behind these citations

Current text from the Code of Federal Regulations. Some citations were issued under older wording.

29 CFR 1910.147 · Lockout/tagout

29 CFR 1910.147(c)(4)(i)

(4) Energy control procedure. (i) Procedures shall be developed, documented and utilized for the control of potentially hazardous energy when employees are engaged in the activities covered by this section.

29 CFR 1910.212 · Machine guarding

29 CFR 1910.212(a)(1)

(a) Machine guarding—(1) Types of guarding. One or more methods of machine guarding shall be provided to protect the operator and other employees in the machine area from hazards such as those created by point of operation, ingoing nip points, rotating parts, flying chips and sparks. Examples of guarding methods are—barrier guards, two-hand tripping devices, electronic safety devices, etc.

29 CFR 1910.212(a)(3)(ii)

(ii) The point of operation of machines whose operation exposes an employee to injury, shall be guarded. The guarding device shall be in conformity with any appropriate standards therefor, or, in the absence of applicable specific standards, shall be so designed and constructed as to prevent the operator from having any part of his body in the danger zone during the operating cycle.

Other turbine and turbine generator set units manufacturing employers in Ohio

Source: U.S. Department of Labor, OSHA enforcement data. A citation is OSHA's allegation; employers can contest it, and the status column shows where each item stands. Something wrong on this page? Tell us.