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Johnson Controls, Inc.: OSHA inspections and violations

Fullerton, California · Storage Battery Manufacturing · NAICS 335911

25inspections
26citation items
$137,075current penalties
Dec 1, 2022last inspection

OSHA has inspected Johnson Controls, Inc. 25 times in California since 1991.

The latest one began on Dec 1, 2022 as part of a related case, in Los Angeles; the case is still open.

Those inspections ended with 26 citation items: 8 serious and 18 other-than-serious.

Penalties were first proposed at $157,285 and now stand at $137,075, 13% lower after settlements or reviews.

How that compares: the median penalty per cited inspection for manufacturing employers since 2015 is $3,600, and Johnson Controls, Inc. averages $37,275 (3 cited inspections).

Johnson Controls, Inc. also files yearly injury logs with OSHA, summarized below.

Johnson Controls, Inc.: OSHA citation items per year, 1991 to 2022
Citation items per year, by inspection date.

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Inspection history

Inspection 346370240 OPENED DEC 1, 2022Open

Unprogrammed related · Partial · Safety · 1 employee at the site · Open

1 World Way Lax Terminal 8, Los Angeles, CA 90045 · Plumbing, Heating, and Air-Conditioning Contractors · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1509(A)
Serious$18,000$18,000May 1, 2023Contested
Citation 2, item 1
29 CFR 6175(C)(1)
Serious$18,000$18,000May 1, 2023Contested
Citation 3, item 1
29 CFR 6181(B)(2)
Serious$18,000$18,000May 1, 2023Contested
Citation 4, item 1
29 CFR 6181(B)(5)
Serious$18,000$18,000May 1, 2023Contested
Citation 5, item 1
29 CFR 6181(B)(7)
Serious$18,000$18,000May 1, 2023Contested

Inspection 345115588 OPENED JAN 15, 2021Closed

Accident · Partial · Health · 224 employees at the site · Closed Jul 15, 2021

1619 Alvarado Street, San Leandro, CA 94577 · Plumbing, Heating, and Air-Conditioning Contractors · OSHA's record · Phone and website on Google Maps

Incident on Dec 23, 2020: Employee with covid-19 infection is hospitalized

An employee was working as a mechanical HVAC journeyman and was working remotely working out in the field primarily at warehouses and manufacturing facilities for two weeks prior to testing positive for COVID-19. The employee was hospitalized for COVID-19 on December 23, 2020, but successfully recovered from his infection.

No citations from this inspection.

Inspection 344103882 OPENED JUN 21, 2019Closed

Accident · Partial · Health · 101 employees at the site · Closed Mar 23, 2021

10725 International Dr, Rancho Cordova, CA 95670 · Air-Conditioning and Warm Air Heating Equipment and Commercial and Industrial Refrigeration Equipment Manufacturing · OSHA's record · Phone and website on Google Maps

Incident on Jun 18, 2019: Employee is injured from heat exhaustion

At 04:00 p.m. on June 18, 2019, an employee had been assigned to work on the roof at a Kaiser site to replace HVAC compressors and had been performing that work all day for their shift. The employee was performing HVAC work on the roof of a Kaiser site outside in the heat for their full 8 hour shift. It was a hot day and the employee was working alone leading them to became dehydrated quickly after work. After work, the employee experienced heat cramps and was transported to the hospital via ambulance and admitted. At approximately 01:07 p.m. on June 20, 2019, DOSH was notified of the incident. The hospital emergency room did not comply with the reporting requirements leading to a delay, and an investigation was opened by DOSH personnel on June 21, 2019.

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 342(A)
Other-than-serious$5,000$3,000Oct 9, 2019Final
Citation 2, item 1
29 CFR 3395(I)(2)
Other-than-serious$0$0Oct 9, 2019Final

Inspection 343826426 OPENED MAR 1, 2019Closed

Unprogrammed related · Partial · Safety · 101 employees at the site · Closed Aug 20, 2019

4355 Mission Street, San Francisco, CA 94112 · Security Systems Services (except Locksmiths) · OSHA's record · Phone and website on Google Maps

No citations from this inspection.

Inspection 343360418 OPENED AUG 6, 2018Closed

Accident · Partial · Safety · 2,500 employees at the site · Closed Oct 31, 2023

1601 Precision Park Lane, San Ysidro, CA 92173 · Electrical Contractors and Other Wiring Installation Contractors · OSHA's record · Phone and website on Google Maps

Incident on Jul 30, 2018: Employee falls from ladder, sustains traumatic brain injury

At 10:45 a.m. on July 30, 2018, Employee #1, a security installation technician, was working from an 8-foot stepladder and installing interior alarm strobes throughout a building being converted to medical offices. He was working with both hands overhead and leaning backward to install electrical boxes when he lost balance, fell a height of 3 to 4 feet, and struck his head on the concrete floor. Emergency services transported the employee to the hospital, where he was admitted and treated for traumatic brain injury. brain injury.

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 3203(B)(1)
Other-than-serious$375$0Dec 19, 2018Final
Citation 1, item 2
29 CFR 3203(B)(2)
Other-than-serious$375$375Dec 19, 2018Final
Citation 1, item 3
29 CFR 3203(A)(4)(B)
Other-than-serious$560$450Dec 19, 2018Final
Citation 2, item 1
29 CFR 3276(E)(15)(A)
Serious$18,000$18,000Dec 19, 2018Final

Inspection 316610922 OPENED AUG 31, 2012Closed

Accident · Partial · Safety · 1 employee at the site · Closed Jan 26, 2013

8272 Moss Landing Rd., Moss Landing, CA 95039 · Plumbing, Heating, and Air-Conditioning Contractors · OSHA's record · Phone and website on Google Maps

Incident on Aug 14, 2012: Employee amputates fingertip in fan belt

At about 10:20 a.m. on August 14, 2012, Employee #1, with Johnson Controls, Inc. , was conducting an inspection on a marine laboratory air handler system located at the basement of the building. Employee #1 turned off the power of the fan an d removed the top panel cover. During the inspection, he moved around, and his h and hit the rotating drive belt of the exhaust fan which resulted in a right thu mb injury. Employee #1 was transported to the Hospital. Employee #1 suffered fro m an amputated fingertip.

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 3314 G
Other-than-serious$275$275Jan 10, 2013Closed

Inspection 313167264 OPENED SEP 13, 2010Closed

Complaint · Partial · Health · 60 employees at the site · Closed Oct 18, 2010

24167 Paseo De Valencia (cvs Pharmacy), Laguna Hills, CA 92637 · Commercial and Industrial Machinery and Equipment (except Automotive and Electronic) Repair and Maintenance · OSHA's record · Phone and website on Google Maps

No citations from this inspection.

Inspection 309680114 OPENED APR 3, 2008Closed

Unprogrammed other · No inspection · Safety · Closed Apr 10, 2008

8350 Fruitridge Rd., Sacramento, CA 95826 · Motor Vehicle Seating and Interior Trim Manufacturing · OSHA's record · Phone and website on Google Maps

No citations from this inspection.

17 older inspections

Inspection 125947598 OPENED JUN 28, 2005Closed

Accident · Partial · Safety · 135 employees at the site · Closed Dec 31, 2006

1550 E Kimberly Ave, Fullerton, CA 92634 · Storage Battery Manufacturing · OSHA's record · Phone and website on Google Maps

Incident on Feb 16, 2005: Employee is pinned by forklift

On February 16, 2005, Employee #2, a Class A truck driver for a trucking/freight company, was making a delivery to a battery warehouse. Employee #2 had backed h is trailer into the receiving dock and was instructed to go up to the warehouse receiving dock by Employee #1. Employee #2 was standing to the right side of the forklift (Yale forklift, Model GLPO6OTGEUAEO87 2004), observing the unloading. Employee #1, a warehouse clerk/forklift operator, had finished unloading and was putting a pallet back inside the trailer. He asked Employee #2 if the pallet wa s in the right spot and Employee # 2 instructed him to move it more to the right . Employee #1 began to push the pallet to the right by turning the forklift whee ls to the right, which caused the back of the forklift to swing to the left. He did not see that Employee #2 had walked to the back of the forklift, and was pin ned against the battery storage rack. There was no clearly defined area in the w arehouse that separated the forklift operations from pedestrian foot traffic. Em ployee #2 sustained a pelvic fracture, resulting in hospitalization in excess of 24 hrs.

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 3272 C
Other-than-serious$18,000$2,000Aug 10, 2005Final

Inspection 125953711 OPENED AUG 19, 2004Closed

Complaint · Complete · Health · 125 employees at the site · Closed Sep 22, 2006

1550 E Kimberly Ave, Fullerton, CA 92831 · Storage Battery Manufacturing · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 2
29 CFR 3668 D01 D
Other-than-serious$260$260Dec 24, 2004Closed

Inspection 305351108 OPENED JUL 9, 2003Closed

Unprogrammed related · Partial · Safety · 130 employees at the site · Closed Sep 13, 2010

1550 E Kimberly Ave, Fullerton, CA 92634 · Storage Battery Manufacturing · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 3225 C
Other-than-serious$875$875Dec 24, 2003Final
Citation 1, item 2
29 CFR 3228 B
Other-than-serious$375$375Dec 24, 2003Final
Citation 2, item 1
29 CFR 3272 C
Serious$18,000$18,000Dec 24, 2003Final

Inspection 305350423 OPENED MAY 9, 2003Closed

Complaint · Partial · Safety · 140 employees at the site · Closed Sep 21, 2006

1550 E Kimberly Ave, Fullerton, CA 92831 · Storage Battery Manufacturing · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1 Other-than-serious$375$375Oct 24, 2003Closed
Citation 1, item 2 Other-than-serious$375$375Oct 24, 2003Closed
Citation 1, item 3 Other-than-serious$375$375Oct 24, 2003Closed
Citation 1, item 4
29 CFR 3362 G
Other-than-serious$375$375Oct 24, 2003Closed
Citation 1, item 5 Other-than-serious$375$375Oct 24, 2003Closed

Inspection 300861531 OPENED MAR 18, 2003Closed

Complaint · Partial · Safety · 470 employees at the site · Closed Sep 13, 2010

Ft Irwin, 19895894, CA 92310 · Facilities Support Services · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1675 J
Other-than-serious$315$315Jul 9, 2003Closed

Inspection 125929430 OPENED MAY 7, 2002Closed

Complaint · Partial · Health · 234 employees at the site · Closed Jul 15, 2002

1550 Kimberly, Fullerton, CA 92831 · OSHA's record · Phone and website on Google Maps

No citations from this inspection.

Inspection 301130688 OPENED NOV 14, 2001Closed

Accident · Partial · Safety · 310 employees at the site · Closed Nov 14, 2001

6383 Las Positas Rd., Livermore, CA 94550 · OSHA's record · Phone and website on Google Maps

No citations from this inspection.

Inspection 113537013 OPENED OCT 3, 2000Closed

Planned · Complete · Safety · 93 employees at the site · Closed Oct 3, 2000

Nasa Ames Research Center, Bldgs. 16, 10, Moffett Field, CA 94035 · OSHA's record · Phone and website on Google Maps

No citations from this inspection.

Inspection 300845807 OPENED DEC 11, 1998Closed

Complaint · Partial · Health · 260 employees at the site · Closed Apr 12, 2000

1550 E Kimberly Ave, Fullerton, CA 92634 · OSHA's record · Phone and website on Google Maps

No citations from this inspection.

Inspection 125867077 OPENED MAY 27, 1998Closed

Complaint · Partial · Safety · 32 employees at the site · Closed Jan 13, 2000

2000 Clayton Road, Concord, CA 94520 · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 3388 B
Other-than-serious$750$150Aug 14, 1998Final

Inspection 120160890 OPENED MAR 23, 1995Closed

Complaint · Partial · Health · 235 employees at the site · Closed Jan 23, 1996

1550 E Kimberly Ave, Fullerton, CA 92634 · OSHA's record · Phone and website on Google Maps

No citations from this inspection.

Inspection 119888063 OPENED SEP 15, 1994Closed

Accident · Partial · Safety · 270 employees at the site · Closed Sep 16, 1994

1550 E Kimberly Ave, Fullerton, CA 92634 · OSHA's record · Phone and website on Google Maps

Incident on Aug 29, 1994: Mechanic injured when struck by roller

Employee #1, a maintenance mechanic, had placed a roller from a belt conveyor in a lathe to sand and polish one end. When he turned on the lathe, the roller cam e out of the lathe chuck and struck him on the knee and ankle, fracturing both. Employee #1 had failed to check the rpm setting of the lathe, which had been set at 1,200 rpm. He thought it was set at a lower speed.

No citations from this inspection.

Inspection 119855088 OPENED JUL 2, 1993Closed

Complaint · Partial · Health · 8 employees at the site · Closed Jul 2, 1993

611 North Brand Avenue, Glendale, CA 91203 · OSHA's record · Phone and website on Google Maps

No citations from this inspection.

Inspection 102493582 OPENED MAR 26, 1993Closed

Complaint · Complete · Health · 108 employees at the site · Closed Jul 23, 1993

Norton Afb, Bldg.248, Norton Afb, CA 92409 · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.212(a)(5) · Machine guarding
Serious$1,125$1,125Jun 22, 1993Closed
Citation 1, item 2
29 CFR 1910.1200(e)(1) · Hazard communication
Other-than-serious$1,125$0Jun 22, 1993Closed

Inspection 119968055 OPENED FEB 18, 1993Closed

Complaint · No inspection · Health · Closed Mar 2, 1993

Norton Air Force Base, San Bernardino, CA 92409 · OSHA's record · Phone and website on Google Maps

No citations from this inspection.

Inspection 119749539 OPENED DEC 16, 1992Closed

Complaint · Partial · Safety · 16 employees at the site · Closed Dec 17, 1992

3065 Kilgore Rd., Rancho Cordova, CA 95670 · OSHA's record · Phone and website on Google Maps

No citations from this inspection.

Inspection 111978854 OPENED MAY 7, 1991Closed

Accident · Complete · Safety · 190 employees at the site · Closed May 15, 1991

1550 E. Kimberly Ave, Fullerton, CA 92634 · OSHA's record · Phone and website on Google Maps

No citations from this inspection.

Injury and illness logs

From the Form 300A summaries employers file with OSHA each year. Rate = recordable cases per 100 full-time workers.

In 2025, the Livermore site logged 0 recordable injuries or illnesses among about 136 workers: 0.0 per 100 full-time workers, against a median of 1.8 for its industry.

Site and yearWorkersCasesDays-away casesRateIndustry median
USA CA Livermore
Livermore · 2025
136 000.01.8
San Leandro CA Branch
San Leandro · 2025
168 212.01.8
Rancho Cordova Branch
Rancho Cordova · 2023
70 000.01.8
US056: San Francisco 417 - SG
Livermore · 2021
169 110.61.8
US048: Sacramento 455 - SG
Sacramento · 2021
123 000.01.8

The rules behind these citations

Current text from the Code of Federal Regulations. Some citations were issued under older wording.

29 CFR 1910.1200 · Hazard communication

29 CFR 1910.1200(e)(1)

(e) Written hazard communication program. (1) Employers shall develop, implement, and maintain at each workplace, a written hazard communication program which at least describes how the criteria specified in paragraphs (f), (g), and (h) of this section for labels and other forms of warning, safety data sheets, and employee information and training will be met, and which also includes the following:

29 CFR 1910.212 · Machine guarding

29 CFR 1910.212(a)(5)

(5) Exposure of blades. When the periphery of the blades of a fan is less than seven (7) feet above the floor or working level, the blades shall be guarded. The guard shall have openings no larger than one-half ( 1/2) inch.

29 CFR 2340.11

29 CFR 2340.23

29 CFR 2340.24

29 CFR 2500.9

Other storage battery manufacturing employers in California

Source: U.S. Department of Labor, OSHA enforcement data. A citation is OSHA's allegation; employers can contest it, and the status column shows where each item stands. Something wrong on this page? Tell us.