OSHA has inspected Johnson Controls, Inc. 25 times in California since 1991.
The latest one began on Dec 1, 2022 as part of a related case, in Los Angeles; the case is still open.
Those inspections ended with 26 citation items: 8 serious and 18 other-than-serious.
Penalties were first proposed at $157,285 and now stand at $137,075, 13% lower after settlements or reviews.
How that compares: the median penalty per cited inspection for manufacturing employers since 2015 is $3,600, and Johnson Controls, Inc. averages $37,275 (3 cited inspections).
Johnson Controls, Inc. also files yearly injury logs with OSHA, summarized below.
Citation items per year, by inspection date.
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Incident on Dec 23, 2020: Employee with covid-19 infection is hospitalized
An employee was working as a mechanical HVAC journeyman and was working remotely working out in the field primarily at warehouses and manufacturing facilities for two weeks prior to testing positive for COVID-19. The employee was hospitalized for COVID-19 on December 23, 2020, but successfully recovered from his infection.
No citations from this inspection.
Inspection 344103882 OPENED JUN 21, 2019Closed
Accident · Partial · Health · 101 employees at the site · Closed Mar 23, 2021
10725 International Dr, Rancho Cordova, CA 95670 · Air-Conditioning and Warm Air Heating Equipment and Commercial and Industrial Refrigeration Equipment Manufacturing · OSHA's record · Phone and website on Google Maps
Incident on Jun 18, 2019: Employee is injured from heat exhaustion
At 04:00 p.m. on June 18, 2019, an employee had been assigned to work on the roof at a Kaiser site to replace HVAC compressors and had been performing that work all day for their shift. The employee was performing HVAC work on the roof of a Kaiser site outside in the heat for their full 8 hour shift. It was a hot day and the employee was working alone leading them to became dehydrated quickly after work. After work, the employee experienced heat cramps and was transported to the hospital via ambulance and admitted. At approximately 01:07 p.m. on June 20, 2019, DOSH was notified of the incident. The hospital emergency room did not comply with the reporting requirements leading to a delay, and an investigation was opened by DOSH personnel on June 21, 2019.
Citation and rule
Type
Proposed
Current
Issued
Status
Citation 1, item 1
29 CFR 342(A)
Other-than-serious
$5,000
$3,000
Oct 9, 2019
Final
Citation 2, item 1
29 CFR 3395(I)(2)
Other-than-serious
$0
$0
Oct 9, 2019
Final
Inspection 343826426 OPENED MAR 1, 2019Closed
Unprogrammed related · Partial · Safety · 101 employees at the site · Closed Aug 20, 2019
Incident on Jul 30, 2018: Employee falls from ladder, sustains traumatic brain injury
At 10:45 a.m. on July 30, 2018, Employee #1, a security installation technician, was working from an 8-foot stepladder and installing interior alarm strobes throughout a building being converted to medical offices. He was working with both hands overhead and leaning backward to install electrical boxes when he lost balance, fell a height of 3 to 4 feet, and struck his head on the concrete floor. Emergency services transported the employee to the hospital, where he was admitted and treated for traumatic brain injury. brain injury.
Citation and rule
Type
Proposed
Current
Issued
Status
Citation 1, item 1
29 CFR 3203(B)(1)
Other-than-serious
$375
$0
Dec 19, 2018
Final
Citation 1, item 2
29 CFR 3203(B)(2)
Other-than-serious
$375
$375
Dec 19, 2018
Final
Citation 1, item 3
29 CFR 3203(A)(4)(B)
Other-than-serious
$560
$450
Dec 19, 2018
Final
Citation 2, item 1
29 CFR 3276(E)(15)(A)
Serious
$18,000
$18,000
Dec 19, 2018
Final
Inspection 316610922 OPENED AUG 31, 2012Closed
Accident · Partial · Safety · 1 employee at the site · Closed Jan 26, 2013
Incident on Aug 14, 2012: Employee amputates fingertip in fan belt
At about 10:20 a.m. on August 14, 2012, Employee #1, with Johnson Controls, Inc. , was conducting an inspection on a marine laboratory air handler system located at the basement of the building. Employee #1 turned off the power of the fan an d removed the top panel cover. During the inspection, he moved around, and his h and hit the rotating drive belt of the exhaust fan which resulted in a right thu mb injury. Employee #1 was transported to the Hospital. Employee #1 suffered fro m an amputated fingertip.
Citation and rule
Type
Proposed
Current
Issued
Status
Citation 1, item 1
29 CFR 3314 G
Other-than-serious
$275
$275
Jan 10, 2013
Closed
Inspection 313167264 OPENED SEP 13, 2010Closed
Complaint · Partial · Health · 60 employees at the site · Closed Oct 18, 2010
24167 Paseo De Valencia (cvs Pharmacy), Laguna Hills, CA 92637 · Commercial and Industrial Machinery and Equipment (except Automotive and Electronic) Repair and Maintenance · OSHA's record · Phone and website on Google Maps
No citations from this inspection.
Inspection 309680114 OPENED APR 3, 2008Closed
Unprogrammed other · No inspection · Safety · Closed Apr 10, 2008
Incident on Feb 16, 2005: Employee is pinned by forklift
On February 16, 2005, Employee #2, a Class A truck driver for a trucking/freight company, was making a delivery to a battery warehouse. Employee #2 had backed h is trailer into the receiving dock and was instructed to go up to the warehouse receiving dock by Employee #1. Employee #2 was standing to the right side of the forklift (Yale forklift, Model GLPO6OTGEUAEO87 2004), observing the unloading. Employee #1, a warehouse clerk/forklift operator, had finished unloading and was putting a pallet back inside the trailer. He asked Employee #2 if the pallet wa s in the right spot and Employee # 2 instructed him to move it more to the right . Employee #1 began to push the pallet to the right by turning the forklift whee ls to the right, which caused the back of the forklift to swing to the left. He did not see that Employee #2 had walked to the back of the forklift, and was pin ned against the battery storage rack. There was no clearly defined area in the w arehouse that separated the forklift operations from pedestrian foot traffic. Em ployee #2 sustained a pelvic fracture, resulting in hospitalization in excess of 24 hrs.
Citation and rule
Type
Proposed
Current
Issued
Status
Citation 1, item 1
29 CFR 3272 C
Other-than-serious
$18,000
$2,000
Aug 10, 2005
Final
Inspection 125953711 OPENED AUG 19, 2004Closed
Complaint · Complete · Health · 125 employees at the site · Closed Sep 22, 2006
Incident on Aug 29, 1994: Mechanic injured when struck by roller
Employee #1, a maintenance mechanic, had placed a roller from a belt conveyor in a lathe to sand and polish one end. When he turned on the lathe, the roller cam e out of the lathe chuck and struck him on the knee and ankle, fracturing both. Employee #1 had failed to check the rpm setting of the lathe, which had been set at 1,200 rpm. He thought it was set at a lower speed.
No citations from this inspection.
Inspection 119855088 OPENED JUL 2, 1993Closed
Complaint · Partial · Health · 8 employees at the site · Closed Jul 2, 1993
From the Form 300A summaries employers file with OSHA each year. Rate = recordable cases per 100 full-time workers.
In 2025, the Livermore site logged 0 recordable injuries or illnesses among about 136 workers: 0.0 per 100 full-time workers, against a median of 1.8 for its industry.
Site and year
Workers
Cases
Days-away cases
Rate
Industry median
USA CA Livermore
Livermore · 2025
136
0
0
0.0
1.8
San Leandro CA Branch
San Leandro · 2025
168
2
1
2.0
1.8
Rancho Cordova Branch
Rancho Cordova · 2023
70
0
0
0.0
1.8
US056: San Francisco 417 - SG
Livermore · 2021
169
1
1
0.6
1.8
US048: Sacramento 455 - SG
Sacramento · 2021
123
0
0
0.0
1.8
The rules behind these citations
Current text from the Code of Federal Regulations. Some citations were issued under older wording.
(e) Written hazard communication program. (1) Employers shall develop, implement, and maintain at each workplace, a written hazard communication program which at least describes how the criteria specified in paragraphs (f), (g), and (h) of this section for labels and other forms of warning, safety data sheets, and employee information and training will be met, and which also includes the following:
(5) Exposure of blades. When the periphery of the blades of a fan is less than seven (7) feet above the floor or working level, the blades shall be guarded. The guard shall have openings no larger than one-half ( 1/2) inch.
Source: U.S. Department of Labor, OSHA enforcement data. A citation is OSHA's allegation; employers can contest it, and the status column shows where each item stands. Something wrong on this page? Tell us.