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Pak-Lite, Inc.: OSHA inspections and violations

Suwanee, Georgia · Polystyrene Foam Product Manufacturing · NAICS 326140

5inspections
23citation items
$39,164current penalties
Apr 11, 2018last inspection

OSHA has inspected Pak-Lite, Inc. 5 times in Georgia since 2004.

The latest one began on Apr 11, 2018 on a referral, in Suwanee.

Those inspections ended with 23 citation items: 22 serious and 1 other-than-serious.

Penalties were first proposed at $53,818 and now stand at $39,164, 27% lower after settlements or reviews.

Machine guarding comes up most often in these citations: 5 items under 1910.212.

How that compares: the median penalty per cited inspection for manufacturing employers since 2015 is $4,500, and Pak-Lite, Inc. averages $13,326 (2 cited inspections).

Pak-Lite, Inc. also files yearly injury logs with OSHA, summarized below.

It reported 1 severe injury to OSHA since 2015.

Pak-Lite, Inc.: OSHA citation items per year, 2004 to 2018
Citation items per year, by inspection date.

Georgia · latest 90 days of OSHA records

136employers cited

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Inspection history

Inspection 343079042 OPENED APR 11, 2018Closed

Referral · Partial · Safety · 120 employees at the site · Closed May 15, 2018

550 Old Peactree Road, Suwanee, GA 30024 · Urethane and Other Foam Product (except Polystyrene) Manufacturing · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.212(a)(3)(ii) · Machine guarding
Serious$7,068$7,068Apr 20, 2018Final

Inspection 340425818 OPENED FEB 18, 2015Closed

Referral · Partial · Safety · 115 employees at the site · Closed Mar 21, 2016

550 Old Peachtree Road, Suwanee, GA 30024 · Urethane and Other Foam Product (except Polystyrene) Manufacturing · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.147(c)(4)(i) · Lockout/tagout
Serious$6,300$4,284Apr 2, 2015Final
Citation 1, item 2
29 CFR 1910.147(c)(6)(i) · Lockout/tagout
Serious$2,700$1,836Apr 2, 2015Final
Citation 1, item 3
29 CFR 1910.147(c)(7)(i)(a) · Lockout/tagout
Serious$6,300$4,284Apr 2, 2015Final
Citation 1, item 4
29 CFR 1910.212(a)(1) · Machine guarding
Serious$6,300$4,284Apr 2, 2015Final
Citation 1, item 5
29 CFR 1910.219(c)(2)(i) · Belts, pulleys and power-transmission parts
Serious$4,500$3,060Apr 2, 2015Final
Citation 1, item 6
29 CFR 1910.1200(h)(3)(iv) · Hazard communication
Serious$2,700$1,836Apr 2, 2015Final

Inspection 311041776 OPENED AUG 28, 2008Closed

Planned · No inspection · Safety · Closed Aug 28, 2008

550 Old Peachtree Road, Suwanee, GA 30024 · Polystyrene Foam Product Manufacturing · OSHA's record · Phone and website on Google Maps

No citations from this inspection.

Inspection 309618197 OPENED JUN 13, 2006Closed

Complaint · Complete · Safety · 110 employees at the site · Closed Oct 25, 2006

550 Old Peachtree Road, Suwanee, GA 30024 · Motor Vehicle Seating and Interior Trim Manufacturing · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.212(a)(3)(ii) · Machine guarding
Serious$4,000$2,800Sep 5, 2006Closed
Citation 2, item 1
29 CFR 1904.29(b)(1) · Injury and illness log
Other-than-serious$1,000$0Sep 5, 2006Closed

Inspection 306220104 OPENED APR 29, 2004Closed

Complaint · Complete · Safety · 90 employees at the site · Closed Feb 14, 2005

2775 Bankers Industrial Drive, Doraville, GA 30360 · Polystyrene Foam Product Manufacturing · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.37(a)(3) · Exit routes
Serious$1,375$1,031Oct 12, 2004Closed
Citation 1, item 2a
29 CFR 1910.147(c)(4)(i) · Lockout/tagout
Serious$1,750$1,313Oct 12, 2004Closed
Citation 1, item 2b
29 CFR 1910.147(c)(7)(i) · Lockout/tagout
Serious$0$0Oct 12, 2004Closed
Citation 1, item 3
29 CFR 1910.176(b) · Material storage and aisles
Serious$1,100$825Oct 12, 2004Closed
Citation 1, item 4
29 CFR 1910.176(g) · Material storage and aisles
Serious$1,375$1,031Oct 12, 2004Closed
Citation 1, item 5a
29 CFR 1910.179(j)(2)(iii) · Overhead and gantry cranes
Serious$1,100$825Oct 12, 2004Closed
Citation 1, item 5b
29 CFR 1910.179(j)(3) · Overhead and gantry cranes
Serious$0$0Oct 12, 2004Closed
Citation 1, item 6a
29 CFR 1910.212(a)(3)(ii) · Machine guarding
Serious$3,500$2,625Oct 12, 2004Closed
Citation 1, item 6b
29 CFR 1910.212(a)(1) · Machine guarding
Serious$0$0Oct 12, 2004Closed
Citation 1, item 7a
29 CFR 1910.219(c)(4)(i) · Belts, pulleys and power-transmission parts
Serious$1,375$1,031Oct 12, 2004Closed
Citation 1, item 7b
29 CFR 1910.219(f)(1) · Belts, pulleys and power-transmission parts
Serious$0$0Oct 12, 2004Closed
Citation 1, item 7c
29 CFR 1910.219(f)(3) · Belts, pulleys and power-transmission parts
Serious$0$0Oct 12, 2004Closed
Citation 1, item 8a
29 CFR 1910.303(b)(2) · Electrical equipment, general requirements
Serious$1,375$1,031Oct 12, 2004Closed
Citation 1, item 8b
29 CFR 1910.305(b)(1) · Electrical wiring methods
Serious$0$0Oct 12, 2004Closed

Injury and illness logs

From the Form 300A summaries employers file with OSHA each year. Rate = recordable cases per 100 full-time workers.

In 2023, the Suwanee site logged 3 recordable injuries or illnesses among about 113 workers: 2.6 per 100 full-time workers, against a median of 2.6 for its industry. Those cases cost 68 days away from work.

Site and yearWorkersCasesDays-away casesRateIndustry median
Pak-Lite Inc.
Suwanee · 2023
113 312.62.6

Severe injury reports

Employers must report any work-related amputation, in-patient hospitalization or loss of an eye to OSHA within 24 hours. 1 report on file.

Feb 10, 2015, Suwanee: Hospitalization · avulsions, enucleations · finger(s), fingernail(s), n.e.c.

Worker on the unwind end of the extruder was attempting to remove some material that was wrapped around a roller. He reached over and under the guard without disengaging the rollers. His left thumb was caught between the two rollers and he was degloved from the first knuckle.

The rules behind these citations

Current text from the Code of Federal Regulations. Some citations were issued under older wording.

29 CFR 1904.29 · Injury and illness log

29 CFR 1904.29(b)(1)

(b) Implementation—(1) What do I need to do to complete the OSHA 300 Log? You must enter information about your business at the top of the OSHA 300 Log, enter a one or two line description for each recordable injury or illness, and summarize this information on the OSHA 300-A at the end of the year.

29 CFR 1910.1200 · Hazard communication

29 CFR 1910.1200(h)(3)(iv)

(iv) The details of the hazard communication program developed by the employer, including an explanation of the labels received on shipped containers and the workplace labeling system used by their employer; the safety data sheet, including the order of information and how employees can obtain and use the appropriate hazard information.

29 CFR 1910.147 · Lockout/tagout

29 CFR 1910.147(c)(4)(i)

(4) Energy control procedure. (i) Procedures shall be developed, documented and utilized for the control of potentially hazardous energy when employees are engaged in the activities covered by this section.

29 CFR 1910.176 · Material storage and aisles

29 CFR 1910.179 · Overhead and gantry cranes

29 CFR 1910.212 · Machine guarding

29 CFR 1910.219 · Belts, pulleys and power-transmission parts

29 CFR 1910.303 · Electrical equipment, general requirements

29 CFR 1910.305 · Electrical wiring methods

29 CFR 1910.37 · Exit routes

Other polystyrene foam product manufacturing employers in Georgia

Alert subscribers get notified of each newly cited employer in Georgia the morning it is posted. See the alert plans.

Source: U.S. Department of Labor, OSHA enforcement data. A citation is OSHA's allegation; employers can contest it, and the status column shows where each item stands. Something wrong on this page? Tell us.