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Polyone Corporation: OSHA inspections and violations

Seabrook, Texas · Plastics Material and Resin Manufacturing · NAICS 325211

3inspections
3citation items
$9,308current penalties
Mar 28, 2019last inspection

OSHA has inspected Polyone Corporation 3 times in Texas since 2018.

The latest one began on Mar 28, 2019 to follow up on an earlier case, in Seabrook.

Those inspections ended with 3 citation items: 2 serious and 1 other-than-serious.

Penalties were first proposed at $15,513 and now stand at $9,308, 40% lower after settlements or reviews.

How that compares: the median penalty per cited inspection for manufacturing employers since 2015 is $4,500, and Polyone Corporation averages $4,654 (2 cited inspections).

Polyone Corporation also files yearly injury logs with OSHA, summarized below.

It reported 1 severe injury to OSHA since 2015.

Polyone Corporation: OSHA citation items per year, 2018 to 2019
Citation items per year, by inspection date.

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Inspection history

Inspection 343889754 OPENED MAR 28, 2019Closed

Follow-up · Partial · Safety · 170 employees at the site · Closed Mar 28, 2019

5306 Highway 146, Seabrook, TX 77586 · Plastics Material and Resin Manufacturing · OSHA's record · Phone and website on Google Maps

No citations from this inspection.

Inspection 343890281 OPENED MAR 28, 2019Closed

Planned · Partial · Health · 170 employees at the site · Closed Jun 10, 2019

5306 Highway 146, Seabrook, TX 77586 · Plastics Material and Resin Manufacturing · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.176(a) · Material storage and aisles
Serious$3,262$1,957May 22, 2019Final
Citation 2, item 1
29 CFR 1910.303(g)(1) · Electrical equipment, general requirements
Other-than-serious$610$366May 22, 2019Final

Inspection 343280244 OPENED JUL 5, 2018Closed

Referral · Partial · Safety · 170 employees at the site · Closed Apr 16, 2019

5306 Highway 146, Seabrook, TX 77586 · Plastics Material and Resin Manufacturing · OSHA's record · Phone and website on Google Maps

Incident on Jun 27, 2018: Employee incurs burns and fractures while removing resin fro

At 1:50 p.m. on June 27, 2018, Employee #1 was removing resin from the door of a Banbury machine while it was in operation. The door cycles open and closed during production at intervals. The employee was using a scraper that was approximately 4 feet long to remove the resin. His arm was pulled into the machine when the door closed, and he incurred multiple fractures and second degree burns. The employee was hospitalized to treat the fractures and second degree burns.

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.212(a)(3)(ii) · Machine guarding
Serious$11,641$6,985Nov 1, 2018Final

Injury and illness logs

From the Form 300A summaries employers file with OSHA each year. Rate = recordable cases per 100 full-time workers.

In 2021, the Seabrook site logged 3 recordable injuries or illnesses among about 140 workers: 2.0 per 100 full-time workers, against a median of 1.6 for its industry.

Site and yearWorkersCasesDays-away casesRateIndustry median
Polyone Seabrook TX
Seabrook · 2021
140 302.01.6
Polyone Seabrook,TX
Seabrook · 2016
165 000.01.6

Severe injury reports

Employers must report any work-related amputation, in-patient hospitalization or loss of an eye to OSHA within 24 hours. 1 report on file.

Jun 27, 2018, Seabrook: Hospitalization · fractures and burns · arm(s), unspecified

An employee was using a scraping tool (located on the mixer's door) to remove resin from the bottom of the mixer when the door of the machine closed on the employee's arm pulling his arm into the drop area. The employee was admitted to the hospital with a fractured radius and second degree burns to the arm.

The rules behind these citations

Current text from the Code of Federal Regulations. Some citations were issued under older wording.

29 CFR 1910.176 · Material storage and aisles

29 CFR 1910.176(a)

(a) Use of mechanical equipment. Where mechanical handling equipment is used, sufficient safe clearances shall be allowed for aisles, at loading docks, through doorways and wherever turns or passage must be made. Aisles and passageways shall be kept clear and in good repair, with no obstruction across or in aisles that could create a hazard. Permanent aisles and passageways shall be appropriately marked.

29 CFR 1910.212 · Machine guarding

29 CFR 1910.212(a)(3)(ii)

(ii) The point of operation of machines whose operation exposes an employee to injury, shall be guarded. The guarding device shall be in conformity with any appropriate standards therefor, or, in the absence of applicable specific standards, shall be so designed and constructed as to prevent the operator from having any part of his body in the danger zone during the operating cycle.

29 CFR 1910.303 · Electrical equipment, general requirements

29 CFR 1910.303(g)(1)

(1) Space about electric equipment. Sufficient access and working space shall be provided and maintained about all electric equipment to permit ready and safe operation and maintenance of such equipment.

Other plastics material and resin manufacturing employers in Texas

Source: U.S. Department of Labor, OSHA enforcement data. A citation is OSHA's allegation; employers can contest it, and the status column shows where each item stands. Something wrong on this page? Tell us.