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PPC Flexible Packaging, LLC: OSHA inspections and violations

Buffalo Grove, Illinois · Commercial Printing (except Screen and Books) · NAICS 323111

4inspections
2citation items
$18,000current penalties
Apr 4, 2024last inspection

PPC Flexible Packaging, LLC has 4 OSHA inspections on record in Illinois, the first in 2019.

OSHA's last visit started on Apr 4, 2024 to follow up on an earlier case, in Buffalo Grove.

Across those inspections OSHA issued 2 citation items: 2 serious.

OSHA proposed $30,938 in penalties. After settlements and reviews the total is $18,000, down 42%.

Most often, OSHA cited 1910.147, lockout/tagout (2 items).

For context, across all manufacturing employers the median penalty per cited inspection since 2015 is $4,500. PPC Flexible Packaging, LLC averages $18,000 over 1 cited inspection in that time.

PPC Flexible Packaging, LLC also files yearly injury logs with OSHA, summarized below.

It reported 1 severe injury to OSHA since 2015.

PPC Flexible Packaging, LLC: OSHA citation items per year, 2019 to 2024
Citation items per year, by inspection date.

Illinois · latest 90 days of OSHA records

413employers cited

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Inspection history

Inspection 347391302 OPENED APR 4, 2024Closed

Follow-up · Partial · Safety · 118 employees at the site · Closed Apr 15, 2024

1111 Busch Parkway, Buffalo Grove, IL 60089 · Commercial Printing (except Screen and Books) · OSHA's record · Phone and website on Google Maps

No citations from this inspection.

Inspection 346333537 OPENED NOV 8, 2022Closed

Referral · Partial · Safety · 320 employees at the site · Closed Jan 12, 2023

1111 Busch Parkway, Buffalo Grove, IL 60089 · Commercial Printing (except Screen and Books) · OSHA's record · Phone and website on Google Maps

No citations from this inspection.

Inspection 346233869 OPENED SEP 20, 2022Closed

Referral · Partial · Safety · 118 employees at the site · Closed Jun 13, 2023

1111 Busch Parkway, Buffalo Grove, IL 60089 · Commercial Printing (except Screen and Books) · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.147(d) · Lockout/tagout
Serious$15,469$9,000Feb 24, 2023Final
Citation 1, item 2
29 CFR 1910.147(f)(3)(ii) · Lockout/tagout
Serious$15,469$9,000Feb 24, 2023Final

Inspection 343693982 OPENED JAN 4, 2019Closed

Monitoring · Partial · Safety · 45 employees at the site · Closed Jan 7, 2019

1111 Busch Parkway, Buffalo Grove, IL 60089 · Printing · OSHA's record · Phone and website on Google Maps

No citations from this inspection.

Injury and illness logs

From the Form 300A summaries employers file with OSHA each year. Rate = recordable cases per 100 full-time workers.

In 2024, the Buffalo Grove site logged 6 recordable injuries or illnesses among about 181 workers: 3.3 per 100 full-time workers, against a median of 2.0 for its industry. Those cases cost 253 days away from work.

Site and yearWorkersCasesDays-away casesRateIndustry median
PPC FLEXIBLE PACKAGING LLC - Rome
Buffalo Grove · 2024
181 633.32.0
PPC Flex - Buffalo Grove
Buffalo Grove · 2023
127 322.52.0
PPC Flexible Packaging Buffalo Grove
Buffalo Grove · 2022
127 533.42.6
PPC Flexible Packaging
Buffalo Grove · 2020
94 616.72.6

Severe injury reports

Employers must report any work-related amputation, in-patient hospitalization or loss of an eye to OSHA within 24 hours. 1 report on file.

Sep 15, 2022, Buffalo Grove: Hospitalization, amputation · amputations · finger(s), fingernail(s), unspecified

An employee was cleaning printing equipment. The employee's left hand was caught in the in-running nip point between an anilox roll and a plate, causing amputations to the top of the employee's index, middle, and little fingers.

The rules behind these citations

Current text from the Code of Federal Regulations. Some citations were issued under older wording.

29 CFR 1910.147 · Lockout/tagout

29 CFR 1910.147(d)

(d) Application of control. The established procedures for the application of energy control (the lockout or tagout procedures) shall cover the following elements and actions and shall be done in the following sequence:

29 CFR 1910.147(f)(3)(ii)

(ii) Group lockout or tagout devices shall be used in accordance with the procedures required by paragraph (c)(4) of this section including, but not necessarily limited to, the following specific requirements:

Other commercial printing (except screen and books) employers in Illinois

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Source: U.S. Department of Labor, OSHA enforcement data. A citation is OSHA's allegation; employers can contest it, and the status column shows where each item stands. Something wrong on this page? Tell us.