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Schenck Process LLC: OSHA inspections and violations

Sabetha, Kansas · Conveyor and Conveying Equipment Manufacturing · NAICS 333922

4inspections
8citation items
$36,146current penalties
Aug 24, 2022last inspection

Since 2015, OSHA inspectors have visited Schenck Process LLC in Kansas 4 times.

The most recent inspection opened on Aug 24, 2022 on a referral, in Sabetha.

In all, OSHA issued 8 citation items: 7 serious and 1 repeat.

The proposed penalties came to $51,834; today they stand at $36,146, 30% less.

The rule cited most here is 1910.219 (belts, pulleys and power-transmission parts), 3 times.

Among manufacturing employers, the typical cited inspection since 2015 ends with a $3,600 penalty. Schenck Process LLC averages $12,049 across 3 cited inspections.

Schenck Process LLC also files yearly injury logs with OSHA, summarized below.

It reported 3 severe injuries to OSHA since 2015.

Schenck Process LLC: OSHA citation items per year, 2015 to 2022
Citation items per year, by inspection date.

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Inspection history

Inspection 346169790 OPENED AUG 24, 2022Closed

Referral · Partial · Safety · 205 employees at the site · Closed Sep 20, 2022

810 Old Hwy 75, Sabetha, KS 66534 · Conveyor and Conveying Equipment Manufacturing · OSHA's record · Phone and website on Google Maps

No citations from this inspection.

Inspection 343915799 OPENED APR 5, 2019Closed

Referral · Partial · Safety · 293 employees at the site · Closed Jul 15, 2019

810 S. Old Highway 75, Sabetha, KS 66534 · Conveyor and Conveying Equipment Manufacturing · OSHA's record · Phone and website on Google Maps

Incident on Apr 1, 2019: Employee sustains head injuries when struck by door from cnc

At 8:15 p.m. on April 1, 2019, an employee was operating a CNC machine and bypassed the interlock for the doors. The employee was struck by one of the doors and sustained head injuries. The employee was hospitalized.

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.212(a)(1) · Machine guarding
Repeat$20,459$20,459Jun 6, 2019Final

Inspection 341987329 OPENED NOV 15, 2016Closed

Referral · Partial · Safety · 260 employees at the site · Closed Apr 24, 2017

51 Oregon Street, Sabetha, KS 66534 · Conveyor and Conveying Equipment Manufacturing · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.23(a)(4) · Ladders in general industry
Serious$12,675$6,338Mar 30, 2017Final

Inspection 340807031 OPENED JUL 27, 2015Closed

Referral · Partial · Safety · 250 employees at the site · Closed Oct 8, 2015

810 S. Old Highway 75, Sabetha, KS 66534 · Conveyor and Conveying Equipment Manufacturing · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.24(h) · Fixed industrial stairs
Serious$3,400$1,700Sep 11, 2015Final
Citation 1, item 2
29 CFR 1910.212(a)(1) · Machine guarding
Serious$3,400$1,700Sep 11, 2015Final
Citation 1, item 3
29 CFR 1910.212(a)(3)(ii) · Machine guarding
Serious$5,100$2,550Sep 11, 2015Final
Citation 1, item 4
29 CFR 1910.219(c)(2)(i) · Belts, pulleys and power-transmission parts
Serious$4,250$2,125Sep 11, 2015Final
Citation 1, item 5a
29 CFR 1910.219(d)(1) · Belts, pulleys and power-transmission parts
Serious$2,550$1,275Sep 11, 2015Final
Citation 1, item 5b
29 CFR 1910.219(e)(3)(i) · Belts, pulleys and power-transmission parts
Serious$0$0Sep 11, 2015Final

Injury and illness logs

From the Form 300A summaries employers file with OSHA each year. Rate = recordable cases per 100 full-time workers.

In 2024, the Sabetha site logged 4 recordable injuries or illnesses among about 250 workers: 1.6 per 100 full-time workers, against a median of 1.9 for its industry.

Site and yearWorkersCasesDays-away casesRateIndustry median
Schenck Process
Sabetha · 2024
250 401.61.9
Schenck Process LLC - Sabetha
Sabetha · 2022
243 1043.81.9

Severe injury reports

Employers must report any work-related amputation, in-patient hospitalization or loss of an eye to OSHA within 24 hours. 3 reports on file.

Aug 22, 2022, Sabetha: Hospitalization, amputation · amputations · fingertip(s)

An employee was assembling an airlock. When he turned a rotor, the two middle fingers of his left hand were pinched between its blades. The fingertips were amputated.

Apr 1, 2019, Sabetha: Hospitalization · intracranial injuries, unspecified · brain

While operating a CNC lathe machine, an employee was caught in the part. The employee suffered head trauma and was hospitalized.

Jul 22, 2015, Sabetha: Amputation · amputations · fingertip(s)

An employee's finger was pinched between a part he was fabricating and the press brake. He lost his right middle fingertip.

The rules behind these citations

Current text from the Code of Federal Regulations. Some citations were issued under older wording.

29 CFR 1910.212 · Machine guarding

29 CFR 1910.212(a)(1)

(a) Machine guarding—(1) Types of guarding. One or more methods of machine guarding shall be provided to protect the operator and other employees in the machine area from hazards such as those created by point of operation, ingoing nip points, rotating parts, flying chips and sparks. Examples of guarding methods are—barrier guards, two-hand tripping devices, electronic safety devices, etc.

29 CFR 1910.212(a)(3)(ii)

(ii) The point of operation of machines whose operation exposes an employee to injury, shall be guarded. The guarding device shall be in conformity with any appropriate standards therefor, or, in the absence of applicable specific standards, shall be so designed and constructed as to prevent the operator from having any part of his body in the danger zone during the operating cycle.

29 CFR 1910.219 · Belts, pulleys and power-transmission parts

29 CFR 1910.219(c)(2)(i)

(2) Guarding horizontal shafting. (i) All exposed parts of horizontal shafting seven (7) feet or less from floor or working platform, excepting runways used exclusively for oiling, or running adjustments, shall be protected by a stationary casing enclosing shafting completely or by a trough enclosing sides and top or sides and bottom of shafting as location requires.

29 CFR 1910.23 · Ladders in general industry

29 CFR 1910.24 · Fixed industrial stairs

Other conveyor and conveying equipment manufacturing employers in Kansas

Source: U.S. Department of Labor, OSHA enforcement data. A citation is OSHA's allegation; employers can contest it, and the status column shows where each item stands. Something wrong on this page? Tell us.