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Technipaq, Inc.: OSHA inspections and violations

Crystal Lake, Illinois · All Other Plastics Product Manufacturing · NAICS 326199

7inspections
13citation items
$40,122current penalties
Nov 21, 2024last inspection

Since 2006, OSHA inspectors have visited Technipaq, Inc. in Illinois 7 times.

The most recent inspection opened on Nov 21, 2024 on a referral, in Crystal Lake.

In all, OSHA issued 13 citation items: 10 serious, 1 repeat and 2 other-than-serious.

The proposed penalties came to $66,841; today they stand at $40,122, 40% less.

The rule cited most here is 1910.212 (machine guarding), 5 times.

Among manufacturing employers, the typical cited inspection since 2015 ends with a $4,500 penalty. Technipaq, Inc. averages $10,487 across 3 cited inspections.

Technipaq, Inc. also files yearly injury logs with OSHA, summarized below.

It reported 2 severe injuries to OSHA since 2015.

Technipaq, Inc.: OSHA citation items per year, 2006 to 2024
Citation items per year, by inspection date.

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Inspection history

Inspection 347894875 OPENED NOV 21, 2024Closed

Referral · Partial · Safety · 189 employees at the site · Closed Apr 15, 2026

975 Lutter Drive, Crystal Lake, IL 60014 · All Other Plastics Product Manufacturing · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.212(a)(1) · Machine guarding
Serious$14,895$8,900Apr 3, 2025Final

Inspection 341982502 OPENED DEC 15, 2016Closed

Referral · Partial · Safety · 174 employees at the site · Closed Aug 24, 2017

975 Lutter Drive, Crystal Lake, IL 60014 · All Other Plastics Product Manufacturing · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.147(c)(4)(i) · Lockout/tagout
Serious$12,548$7,500Mar 1, 2017Final
Citation 1, item 2
29 CFR 1910.147(d) · Lockout/tagout
Serious$12,548$7,500Mar 1, 2017Final

Inspection 340826031 OPENED AUG 6, 2015Closed

Referral · Partial · Safety · 163 employees at the site · Closed May 13, 2016

975 Lutter Drive, Crystal Lake, IL 60014 · All Other Plastics Product Manufacturing · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.212(a)(1) · Machine guarding
Repeat$12,600$7,560Dec 23, 2015Final

Inspection 339805616 OPENED JUN 12, 2014Closed

Planned · Records only · Safety · 151 employees at the site · Closed Jul 28, 2014

975 Lutter Dr., Crystal Lake, IL 60014 · All Other Plastics Product Manufacturing · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.212(a)(1) · Machine guarding
Serious$3,825$2,678Jul 10, 2014Final

Inspection 331081661 OPENED OCT 25, 2011Closed

Planned · Complete · Safety · 118 employees at the site · Closed Mar 6, 2012

975 Luther Drive, Crystal Lake, IL 60014 · All Other Plastics Product Manufacturing · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.212(a)(1) · Machine guarding
Serious$3,600$2,520Feb 9, 2012Final

Inspection 311249668 OPENED JUL 22, 2008Closed

Complaint · Partial · Safety · 100 employees at the site · Closed Sep 30, 2008

975 Luther Drive, Crystal Lake, IL 60014 · All Other Plastics Product Manufacturing · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.176(a) · Material storage and aisles
Serious$525$367Sep 4, 2008Closed
Citation 1, item 2
29 CFR 1910.176(b) · Material storage and aisles
Serious$700$490Sep 4, 2008Closed
Citation 1, item 3
29 CFR 1910.212(a)(1) · Machine guarding
Serious$1,225$858Sep 4, 2008Closed

Inspection 308153022 OPENED FEB 16, 2006Closed

Planned · Partial · Safety · 90 employees at the site · Closed May 11, 2006

975 Luther Dr., Crystal Lake, IL 60014 · All Other Plastics Product Manufacturing · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.106(e)(6)(i) · Flammable liquids
Serious$1,750$875Mar 15, 2006Closed
Citation 1, item 2
29 CFR 1910.106(e)(6)(ii) · Flammable liquids
Serious$1,750$875Mar 15, 2006Closed
Citation 1, item 3
29 CFR 1910.147(c)(4)(ii) · Lockout/tagout
Other-than-serious$875$0Mar 15, 2006Closed
Citation 2, item 1
29 CFR 1910.37(b)(6) · Exit routes
Other-than-serious$0$0Mar 15, 2006Closed

Injury and illness logs

From the Form 300A summaries employers file with OSHA each year. Rate = recordable cases per 100 full-time workers.

In 2025, the Crystal Lake site logged 6 recordable injuries or illnesses among about 175 workers: 4.1 per 100 full-time workers, against a median of 2.1 for its industry. Those cases cost 15 days away from work.

Site and yearWorkersCasesDays-away casesRateIndustry median
975 Lutter Drive
Crystal Lake · 2025
175 634.12.1

Severe injury reports

Employers must report any work-related amputation, in-patient hospitalization or loss of an eye to OSHA within 24 hours. 2 reports on file.

Nov 13, 2024, Crystal Lake: Hospitalization · nonfatal 'crushing' injuries · other finger(s) n.e.c.

An employee was cleaning a machine when the impulse bar came down on her left hand, resulting in crush injuries to three fingers. The machine was in operation and guarded at the time of the incident.

Dec 8, 2016, Crystal Lake: Amputation · amputations · fingertip(s)

An employee was tending to a machine when his right-hand index fingertip was amputated. The machine was running at the time of the incident.

The rules behind these citations

Current text from the Code of Federal Regulations. Some citations were issued under older wording.

29 CFR 1910.106 · Flammable liquids

29 CFR 1910.106(e)(6)(i)

(6) Sources of ignition—(i) General. Adequate precautions shall be taken to prevent the ignition of flammable vapors. Sources of ignition include but are not limited to open flames; lightning; smoking; cutting and welding; hot surfaces; frictional heat; static, electrical, and mechanical sparks; spontaneous ignition, including heat-producing chemical reactions; and radiant heat.

29 CFR 1910.106(e)(6)(ii)

(ii) Grounding. Category 1 or 2 flammable liquids, or Category 3 flammable liquids with a flashpoint below 100 °F (37.8 °C), shall not be dispensed into containers unless the nozzle and container are electrically interconnected. Where the metallic floorplate on which the container stands while filling is electrically connected to the fill stem or where the fill stem is bonded to the container during filling operations by means of a bond wire, the provisions of this section shall be deemed to have been complied with.

29 CFR 1910.147 · Lockout/tagout

29 CFR 1910.147(c)(4)(i)

(4) Energy control procedure. (i) Procedures shall be developed, documented and utilized for the control of potentially hazardous energy when employees are engaged in the activities covered by this section.

29 CFR 1910.176 · Material storage and aisles

29 CFR 1910.212 · Machine guarding

29 CFR 1910.37 · Exit routes

Other all other plastics product manufacturing employers in Illinois

Source: U.S. Department of Labor, OSHA enforcement data. A citation is OSHA's allegation; employers can contest it, and the status column shows where each item stands. Something wrong on this page? Tell us.