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Versa-Pak, Ltd.: OSHA inspections and violations

Celina, Ohio · Plastics Bag and Pouch Manufacturing · NAICS 326111

3inspections
10citation items
$33,864current penalties
Jul 15, 2024last inspection

OSHA has inspected Versa-Pak, Ltd. 3 times in Ohio since 2012.

The latest one began on Jul 15, 2024 on a referral, in Celina.

Those inspections ended with 10 citation items: 8 serious and 2 other-than-serious.

Penalties were first proposed at $61,611 and now stand at $33,864, 45% lower after settlements or reviews.

Lockout/tagout comes up most often in these citations: 5 items under 1910.147.

How that compares: the median penalty per cited inspection for manufacturing employers since 2015 is $4,500, and Versa-Pak, Ltd. averages $13,257 (2 cited inspections).

Versa-Pak, Ltd. also files yearly injury logs with OSHA, summarized below.

It reported 2 severe injuries to OSHA since 2015.

Versa-Pak, Ltd.: OSHA citation items per year, 2012 to 2024
Citation items per year, by inspection date.

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Inspection history

Inspection 347618845 OPENED JUL 15, 2024Closed

Referral · Partial · Safety · 160 employees at the site · Closed Feb 7, 2025

500 Staeger Rd., Celina, OH 45822 · Plastics Bag and Pouch Manufacturing · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.212(a)(1) · Machine guarding
Serious$14,518$8,700Nov 12, 2024Final
Citation 2, item 1
29 CFR 1910.1030(f)(2)(iv) · Bloodborne pathogens
Other-than-serious$0$0Nov 12, 2024Final

Inspection 343944104 OPENED APR 18, 2019Closed

Referral · Partial · Safety · 120 employees at the site · Closed Oct 29, 2019

500 Staeger Rd., Celina, OH 45822 · Plastics Bag and Pouch Manufacturing · OSHA's record · Phone and website on Google Maps

Incident on Apr 14, 2019: Employee's finger is partially amputated in extruder auger

At 6:45 a.m. on April 14, 2019, an employee was working to clearing plastic fluff from extruder. When the employee arrived at work, he was notified by a coworker (the line's new operator) that the line was down because material was jammed or bridged up in a cyclone. The employee opened the side door on the cyclone and proceeded to show the coworker how to un-bridge the material by using their hands to clean out the cyclone and extruder. The machine was not shut down or turned off. Opening the side door stopped the vertical auger in the cyclone, but did not stop the below horizontal screw auger in the extruder. The employee continued to reach downward toward the horizontal screw auger to remove fluff when his index finger made contact with moving screw auger. The employee sustained a partial finger amputation to the left index finger. Hospitalization was not required. The coworker witnessed the incident. The employer did not require energy control to perform the unjamming and cleaning tasks.

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1a
29 CFR 1910.147(c)(6)(i) · Lockout/tagout
Serious$11,934$6,563May 22, 2019Final
Citation 1, item 1b
29 CFR 1910.147(d) · Lockout/tagout
Serious$0$0May 22, 2019Final
Citation 1, item 2
29 CFR 1910.147(c)(7)(i) · Lockout/tagout
Serious$11,934$6,563May 22, 2019Final
Citation 1, item 3
29 CFR 1910.212(a)(1) · Machine guarding
Serious$8,525$4,688May 22, 2019Final

Inspection 337149801 OPENED OCT 30, 2012Closed

Complaint · Partial · Safety · 60 employees at the site · Closed May 13, 2013

500 Staeger Rd, Celina, OH 45822 · Plastics Bag and Pouch Manufacturing · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1a
29 CFR 1910.147(c)(7)(i) · Lockout/tagout
Serious$4,900$3,675Jan 15, 2013Final
Citation 1, item 2b
29 CFR 1910.147(d)(2) · Lockout/tagout
Serious$4,900$0Jan 15, 2013Final
Citation 1, item 3
29 CFR 1910.212(a)(1) · Machine guarding
Serious$4,900$3,675Jan 15, 2013Final
Citation 2, item 1
29 CFR 1910.136(a) · Foot protection
Other-than-serious$0$0Jan 15, 2013Final

Injury and illness logs

From the Form 300A summaries employers file with OSHA each year. Rate = recordable cases per 100 full-time workers.

In 2025, the Celina site logged 9 recordable injuries or illnesses among about 180 workers: 4.8 per 100 full-time workers, against a median of 2.6 for its industry. Those cases cost 3 days away from work.

Site and yearWorkersCasesDays-away casesRateIndustry median
Versa Pak Ltd
Celina · 2025
180 914.82.6
Versa-Pak
Celina · 2021
140 231415.82.6

Severe injury reports

Employers must report any work-related amputation, in-patient hospitalization or loss of an eye to OSHA within 24 hours. 2 reports on file.

Jul 9, 2024, Celina: Hospitalization, amputation · amputations, avulsions, enucleations unspecified · finger or thumb tip(s), nail(s)

At 8:00 p.m. on July 9, 2024, an employee was removing a 54-inch shaft from a winder. The employee's left middle finger was caught between the machine and the chuck, and the fingertip was amputated.

Apr 14, 2019, Celina: Amputation · amputations · fingertip(s)

On April 14, 2019, an employee was trying to clear fluff from the cone in an extruder. A rotating screw caught the employee's left index finger, amputating the tip.

The rules behind these citations

Current text from the Code of Federal Regulations. Some citations were issued under older wording.

29 CFR 1910.1030 · Bloodborne pathogens

29 CFR 1910.1030(f)(2)(iv)

(iv) The employer shall assure that employees who decline to accept hepatitis B vaccination offered by the employer sign the statement in appendix A.

29 CFR 1910.136 · Foot protection

29 CFR 1910.136(a)

(a) General requirements. The employer shall ensure that each affected employee uses protective footwear when working in areas where there is a danger of foot injuries due to falling or rolling objects, or objects piercing the sole, or when the use of protective footwear will protect the affected employee from an electrical hazard, such as a static-discharge or electric-shock hazard, that remains after the employer takes other necessary protective measures.

29 CFR 1910.147 · Lockout/tagout

29 CFR 1910.147(c)(6)(i)

(6) Periodic inspection. (i) The employer shall conduct a periodic inspection of the energy control procedure at least annually to ensure that the procedure and the requirements of this standard are being followed.

29 CFR 1910.212 · Machine guarding

Other plastics bag and pouch manufacturing employers in Ohio

Source: U.S. Department of Labor, OSHA enforcement data. A citation is OSHA's allegation; employers can contest it, and the status column shows where each item stands. Something wrong on this page? Tell us.