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Alcast, LLC: OSHA inspections and violations

Peoria, Illinois · Nonferrous Metal Foundries · NAICS 331521

7inspections
20citation items
$85,597current penalties
Jun 3, 2026last inspection

OSHA has inspected Alcast, LLC 7 times in Illinois since 1975.

The latest one began on Jun 3, 2026 after a complaint, in Galesburg.

Those inspections ended with 20 citation items: 7 serious and 13 other-than-serious.

Penalties were first proposed at $123,950 and now stand at $85,597, 31% lower after settlements or reviews.

Forklifts and other powered industrial trucks comes up most often in these citations: 6 items under 1910.178.

How that compares: the median penalty per cited inspection for manufacturing employers since 2015 is $3,600, and Alcast, LLC averages $41,046 (2 cited inspections).

Alcast, LLC also files yearly injury logs with OSHA, summarized below.

It reported 1 severe injury to OSHA since 2015.

Alcast, LLC: OSHA citation items per year, 1975 to 2026
Citation items per year, by inspection date.

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Inspection history

Inspection 348973850 OPENED JUN 3, 2026Closed

Complaint · Partial · Health · 39 employees at the site · Closed Oct 22, 2026

340 S Kellogg Street, Galesburg, IL 61401 · Nonferrous Metal Die-Casting Foundries · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.22(a)(1) · Walking-working surfaces
Other-than-serious$6,029$4,220Sep 9, 2026Final
Citation 1, item 2
29 CFR 1910.1053(i)(1)(i) · Silica dust in general industry
Other-than-serious$10,050$7,035Sep 9, 2026Final
Citation 2, item 1a
29 CFR 1910.134(e)(1) · Respiratory protection
Other-than-serious$0$0Sep 9, 2026Final
Citation 2, item 1b
29 CFR 1910.134(k)(6) · Respiratory protection
Other-than-serious$0$0Sep 9, 2026Final

Inspection 348975343 OPENED JUN 3, 2026Open

Complaint · Partial · Safety · 39 employees at the site · Open

340 S Kellogg Street, Galesburg, IL 61401 · Aluminum Foundries (except Die-Casting) · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 2
29 CFR 1910.147(c)(6)(i) · Lockout/tagout
Other-than-serious$16,550$12,579Sep 14, 2026Final
Citation 1, item 4
29 CFR 1910.178(l)(1)(i) · Forklifts and other powered industrial trucks
Other-than-serious$14,188$12,579Sep 14, 2026Final
Citation 1, item 5a
29 CFR 1910.178(q)(7) · Forklifts and other powered industrial trucks
Other-than-serious$14,188$12,579Sep 14, 2026Final
Citation 1, item 5b
29 CFR 1910.178(p)(1) · Forklifts and other powered industrial trucks
Other-than-serious$0$0Sep 14, 2026Final
Citation 1, item 6
29 CFR 1926.451(g)(1)(vii) · Scaffolds, general requirements
Serious$16,550$16,550Sep 14, 2026Final
Citation 2, item 1
29 CFR 1910.212(a)(3)(ii) · Machine guarding
Serious$39,720$16,550Sep 14, 2026Final

Inspection 330924812 OPENED JUL 20, 2011Closed

Complaint · Partial · Health · 170 employees at the site · Closed May 2, 2012

8821 N University St, Peoria, IL 61615 · Nonferrous Metal Foundries · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 4a
29 CFR 1910.147(c)(7)(i) · Lockout/tagout
Serious$2,700$2,700Oct 14, 2011Final
Citation 1, item 4b
29 CFR 1910.147(d)(3) · Lockout/tagout
Serious$2,700$0Oct 14, 2011Final
Citation 1, item 4c
29 CFR 1910.147(d)(4)(i) · Lockout/tagout
Serious$0$0Oct 14, 2011Final
Citation 2, item 1
29 CFR 1910.178(l)(4)(iii) · Forklifts and other powered industrial trucks
Other-than-serious$675$500Oct 14, 2011Final

Inspection 102497070 OPENED JAN 26, 1989Closed

Planned · Complete · Safety · 25 employees at the site · Closed Apr 26, 1989

8821 N. University Street, Peoria, IL 61615 · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.212(a)(3)(ii) · Machine guarding
Serious$300$155Feb 8, 1989Closed
Citation 1, item 2
29 CFR 1910.1200(e)(2) · Hazard communication
Serious$300$150Feb 8, 1989Closed

Inspection 1926369 OPENED JAN 2, 1985Closed

Planned · Records only · Safety · 11 employees at the site · Closed Jan 9, 1985

8821 N University Ave, Peoria, IL 61615 · OSHA's record · Phone and website on Google Maps

No citations from this inspection.

Inspection 15704984 OPENED FEB 12, 1981Closed

Planned · Complete · Safety · 14 employees at the site · Closed Mar 6, 1981

8821 N University Ave, Peoria, IL 61615 · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1 Other-than-serious$0$0Feb 18, 1981Closed

Inspection 15686777 OPENED OCT 23, 1975Closed

Planned · Complete · Safety · 13 employees at the site · Closed Dec 8, 1975

8821 North University, Peoria, IL 61614 · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.25(d)(1)(x) · Portable wood ladders
Other-than-serious$0$0Nov 19, 1975Closed
Citation 1, item 2
29 CFR 1910.178(g)(2) · Forklifts and other powered industrial trucks
Other-than-serious$0$0Nov 19, 1975Closed
Citation 1, item 3
29 CFR 1910.178(g)(10) · Forklifts and other powered industrial trucks
Other-than-serious$0$0Nov 19, 1975Closed

Injury and illness logs

From the Form 300A summaries employers file with OSHA each year. Rate = recordable cases per 100 full-time workers.

In 2025, the Peoria site logged 12 recordable injuries or illnesses among about 185 workers: 4.4 per 100 full-time workers, against a median of 2.4 for its industry. Those cases cost 31 days away from work.

Site and yearWorkersCasesDays-away casesRateIndustry median
Alcast- Peoria
Peoria · 2025
185 12124.42.4
Alcast Company
Peoria · 2023
302 2387.25.4

Severe injury reports

Employers must report any work-related amputation, in-patient hospitalization or loss of an eye to OSHA within 24 hours. 1 report on file.

Nov 23, 2022, Peoria: Hospitalization · third or fourth degree heat (thermal) burns · foot (feet), unspecified

On November 23, 2022, at approximately 11:30 p.m., an employee was ladling aluminum from a crucible when molten metal spilled onto their right foot. The employee was hospitalized with third-degree burns.

The rules behind these citations

Current text from the Code of Federal Regulations. Some citations were issued under older wording.

29 CFR 1910.1053 · Silica dust in general industry

29 CFR 1910.1053(i)(1)(i)

(i) Medical surveillance—(1) General. (i) The employer shall make medical surveillance available at no cost to the employee, and at a reasonable time and place, for each employee who will be occupationally exposed to respirable crystalline silica at or above the action level for 30 or more days per year.

29 CFR 1910.1200 · Hazard communication

29 CFR 1910.1200(e)(2)

(2) Multi-employer workplaces. Employers who produce, use, or store hazardous chemicals at a workplace in such a way that the employees of other employer(s) may be exposed (for example, employees of a construction contractor working on-site) shall additionally ensure that the hazard communication programs developed and implemented under this paragraph (e) include the following:

29 CFR 1910.134 · Respiratory protection

29 CFR 1910.134(e)(1)

(1) General. The employer shall provide a medical evaluation to determine the employee's ability to use a respirator, before the employee is fit tested or required to use the respirator in the workplace. The employer may discontinue an employee's medical evaluations when the employee is no longer required to use a respirator.

29 CFR 1910.147 · Lockout/tagout

29 CFR 1910.178 · Forklifts and other powered industrial trucks

29 CFR 1910.212 · Machine guarding

29 CFR 1910.22 · Walking-working surfaces

29 CFR 1910.25 · Portable wood ladders

29 CFR 1910.309

29 CFR 1926.451 · Scaffolds, general requirements

Other nonferrous metal foundries employers in Illinois

Source: U.S. Department of Labor, OSHA enforcement data. A citation is OSHA's allegation; employers can contest it, and the status column shows where each item stands. Something wrong on this page? Tell us.