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Algus Packaging, Inc.: OSHA inspections and violations

Dekalb, Illinois · Plastics Packaging Film and Sheet (including Laminated) Manufacturing · NAICS 326112

5inspections
12citation items
$30,131current penalties
Apr 15, 2025last inspection

OSHA has inspected Algus Packaging, Inc. 5 times in Illinois since 2012.

The latest one began on Apr 15, 2025 after a complaint, in Dekalb.

Those inspections ended with 12 citation items: 10 serious and 2 other-than-serious.

Penalties were first proposed at $52,773 and now stand at $30,131, 43% lower after settlements or reviews.

Lockout/tagout comes up most often in these citations: 5 items under 1910.147.

How that compares: the median penalty per cited inspection for manufacturing employers since 2015 is $4,500, and Algus Packaging, Inc. averages $9,527 (3 cited inspections).

Algus Packaging, Inc. also files yearly injury logs with OSHA, summarized below.

It reported 2 severe injuries to OSHA since 2015.

Algus Packaging, Inc.: OSHA citation items per year, 2012 to 2025
Citation items per year, by inspection date.

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Inspection history

Inspection 348182825 OPENED APR 15, 2025Closed

Complaint · Partial · Health · 70 employees at the site · Closed Jan 6, 2026

1212 E. Taylor St., Dekalb, IL 60115 · Plastics Packaging Film and Sheet (including Laminated) Manufacturing · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.147(d) · Lockout/tagout
Serious$10,641$7,449Sep 30, 2025Final
Citation 1, item 2
29 CFR 1910.212(a)(1) · Machine guarding
Serious$10,641$7,449Sep 30, 2025Final

Inspection 343077921 OPENED APR 11, 2018Closed

Referral · Partial · Health · 90 employees at the site · Closed Jun 7, 2018

1212 E. Taylor St., Dekalb, IL 60115 · Plastics Packaging Film and Sheet (including Laminated) Manufacturing · OSHA's record · Phone and website on Google Maps

No citations from this inspection.

Inspection 343050191 OPENED MAR 28, 2018Closed

Complaint · Partial · Safety · 90 employees at the site · Closed May 14, 2018

1212 E. Taylor Street, Dekalb, IL 60115 · Plastics Packaging Film and Sheet (including Laminated) Manufacturing · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1 Serious$5,691$3,984Apr 23, 2018Final

Inspection 340771989 OPENED JUL 13, 2015Closed

Complaint · Partial · Safety · 110 employees at the site · Closed May 27, 2016

1212 E. Taylor St., Dekalb, IL 60115 · Plastics Packaging Film and Sheet (including Laminated) Manufacturing · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1a
29 CFR 1910.147(c)(4)(i) · Lockout/tagout
Serious$6,300$4,350Nov 3, 2015Final
Citation 1, item 1b
29 CFR 1910.147(c)(4)(ii) · Lockout/tagout
Serious$0$0Nov 3, 2015Final
Citation 1, item 1c
29 CFR 1910.147(f)(1) · Lockout/tagout
Serious$0$0Nov 3, 2015Final
Citation 1, item 1d
29 CFR 1910.147(d) · Lockout/tagout
Serious$6,300$0Nov 3, 2015Final
Citation 1, item 3
29 CFR 1910.178(p)(1) · Forklifts and other powered industrial trucks
Serious$2,700$1,000Nov 3, 2015Final
Citation 1, item 4
29 CFR 1910.212(a)(1) · Machine guarding
Serious$6,300$4,350Nov 3, 2015Final
Citation 2, item 1
29 CFR 1910.157(c)(1) · Portable fire extinguishers
Other-than-serious$0$0Nov 3, 2015Final

Inspection 334500345 OPENED JUN 1, 2012Closed

Complaint · Partial · Safety · 93 employees at the site · Closed Oct 9, 2012

1212 E. Taylor Street, Dekalb, IL 60115 · Plastics Packaging Film and Sheet (including Laminated) Manufacturing · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.178(l)(4)(iii) · Forklifts and other powered industrial trucks
Serious$2,100$1,050Aug 23, 2012Final
Citation 1, item 2
29 CFR 1910.1200(h)(1) · Hazard communication
Other-than-serious$2,100$500Aug 23, 2012Final

Injury and illness logs

From the Form 300A summaries employers file with OSHA each year. Rate = recordable cases per 100 full-time workers.

In 2021, the Dekalb site logged 5 recordable injuries or illnesses among about 65 workers: 6.8 per 100 full-time workers, against a median of 1.9 for its industry.

Site and yearWorkersCasesDays-away casesRateIndustry median
Algus Packaging, Inc. - East Taylor
Dekalb · 2021
65 506.81.9
Algus Packaging, Inc. (Peace Road)
Dekalb · 2021
55 203.81.9

Severe injury reports

Employers must report any work-related amputation, in-patient hospitalization or loss of an eye to OSHA within 24 hours. 2 reports on file.

Jul 15, 2024, Dekalb: Hospitalization · fractures · leg(s) unspecified

An employee closed a truck driver's door while standing on the dock plate and the driver's trailer plate. The dock plate started lifting and lowering and caught his foot/ankle between the trailer door/plate and the dock plate. The employee sustained a fractured left leg.

Aug 2, 2023, Dekalb: Amputation · amputations · finger(s), fingernail(s), unspecified

An employee was working at a machine that labels thermal formed-plastic blisters. The employee went to grab the blisters that were falling into the chute of the rack when a metal pick head on the machine lacerated their left ring finger, resulting in a partial amputation.

The rules behind these citations

Current text from the Code of Federal Regulations. Some citations were issued under older wording.

29 CFR 1910.1200 · Hazard communication

29 CFR 1910.1200(h)(1)

(h) Employee information and training. (1) Employers shall provide employees with effective information and training on hazardous chemicals in their work area at the time of their initial assignment, and whenever a new chemical hazard the employees have not previously been trained about is introduced into their work area. Information and training may be designed to cover categories of hazards (e.g., flammability, carcinogenicity) or specific chemicals. Chemical-specific information must always be available through labels and safety data sheets.

29 CFR 1910.147 · Lockout/tagout

29 CFR 1910.147(c)(4)(i)

(4) Energy control procedure. (i) Procedures shall be developed, documented and utilized for the control of potentially hazardous energy when employees are engaged in the activities covered by this section.

29 CFR 1910.147(c)(4)(ii)

(ii) The procedures shall clearly and specifically outline the scope, purpose, authorization, rules, and techniques to be utilized for the control of hazardous energy, and the means to enforce compliance including, but not limited to, the following:

29 CFR 1910.157 · Portable fire extinguishers

29 CFR 1910.178 · Forklifts and other powered industrial trucks

29 CFR 1910.212 · Machine guarding

29 CFR 1910.25 · Stairways

Other plastics packaging film and sheet (including laminated) manufacturing employers in Illinois

Source: U.S. Department of Labor, OSHA enforcement data. A citation is OSHA's allegation; employers can contest it, and the status column shows where each item stands. Something wrong on this page? Tell us.