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Applegate Insulation LLC: OSHA inspections and violations

Hickory, Kentucky · All Other Converted Paper Product Manufacturing · NAICS 322299

6inspections
24citation items
$45,570current penalties
Feb 23, 2021last inspection

OSHA has inspected Applegate Insulation LLC 6 times in Kentucky since 2007.

The latest one began on Feb 23, 2021 on a referral, in Hickory.

Those inspections ended with 24 citation items: 17 serious, 2 repeat and 5 other-than-serious.

Penalties were first proposed at $63,775 and now stand at $45,570, 29% lower after settlements or reviews.

Noise comes up most often in these citations: 5 items under 1910.95.

How that compares: the median penalty per cited inspection for manufacturing employers since 2015 is $4,500, and Applegate Insulation LLC averages $10,992 (4 cited inspections).

Applegate Insulation LLC also files yearly injury logs with OSHA, summarized below.

Applegate Insulation LLC: OSHA citation items per year, 2007 to 2021
Citation items per year, by inspection date.

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Inspection history

Inspection 345161665 OPENED FEB 23, 2021Closed

Referral · Partial · Health · 14 employees at the site · Closed Dec 13, 2021

1925 State Route 1241 N., Hickory, KY 42051 · All Other Converted Paper Product Manufacturing · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1a Other-than-serious$0$0Aug 5, 2021Final
Citation 1, item 1b Other-than-serious$0$0Aug 5, 2021Final

Inspection 345072540 OPENED DEC 17, 2020Closed

Referral · Partial · Safety · 14 employees at the site · Closed Aug 19, 2024

1925 State Route 1241 N., Hickory, KY 42051 · All Other Converted Paper Product Manufacturing · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.147(c)(6)(i) · Lockout/tagout
Repeat$23,750$15,795Apr 22, 2021Final
Citation 2, item 1
29 CFR 2.310(1)(1)
Repeat$475$475Apr 22, 2021Final
Citation 3, item 1
29 CFR 1910.28(b)(1)(i) · Fall protection in general industry
Serious$3,800$3,800Apr 22, 2021Final
Citation 3, item 2
29 CFR 1910.212(a)(3)(ii) · Machine guarding
Serious$7,000$7,000Apr 22, 2021Final
Citation 3, item 3a
29 CFR 1910.219(d)(1) · Belts, pulleys and power-transmission parts
Serious$4,750$4,750Apr 22, 2021Final
Citation 3, item 3b
29 CFR 1910.219(e)(1)(i) · Belts, pulleys and power-transmission parts
Serious$0$0Apr 22, 2021Final
Citation 4, item 1
29 CFR 1910.132(d)(2) · Personal protective equipment, general requirements
Other-than-serious$0$0Apr 22, 2021Final

Inspection 342714250 OPENED OCT 12, 2017Closed

Referral · Partial · Health · 14 employees at the site · Closed Jul 2, 2018

1925 State Route 1241, Hickory, KY 42051 · All Other Converted Paper Product Manufacturing · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1a
29 CFR 1910.22(a)(1) · Walking-working surfaces
Serious$3,500$1,750Apr 10, 2018Final
Citation 1, item 1b
29 CFR 1910.22(a)(2) · Walking-working surfaces
Serious$0$0Apr 10, 2018Final
Citation 1, item 2a Serious$3,500$1,750Apr 10, 2018Final
Citation 1, item 2b Serious$0$0Apr 10, 2018Final
Citation 1, item 2c Serious$0$0Apr 10, 2018Final
Citation 2, item 1
29 CFR 1910.138(a) · Gloves and hand protection
Other-than-serious$700$350Apr 10, 2018Final

Inspection 342603669 OPENED AUG 29, 2017Closed

Referral · Partial · Safety · 20 employees at the site · Closed Apr 8, 2019

1925 State Route 1241, Hickory, KY 42051 · All Other Converted Paper Product Manufacturing · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1a
29 CFR 1910.147(c)(6)(i) · Lockout/tagout
Serious$6,300$3,800Feb 19, 2018Final
Citation 1, item 1b
29 CFR 1910.147(c)(7)(i)(a) · Lockout/tagout
Serious$0$0Feb 19, 2018Final
Citation 1, item 2a
29 CFR 1910.157(e)(2) · Portable fire extinguishers
Serious$3,750$2,250Feb 19, 2018Final
Citation 1, item 2b
29 CFR 1910.157(g)(2) · Portable fire extinguishers
Serious$0$0Feb 19, 2018Final
Citation 1, item 3a
29 CFR 1910.178(l)(4)(iii) · Forklifts and other powered industrial trucks
Serious$3,750$2,250Feb 19, 2018Final
Citation 1, item 3b
29 CFR 1910.178(q)(7) · Forklifts and other powered industrial trucks
Serious$0$0Feb 19, 2018Final
Citation 2, item 1
29 CFR 2.310(1)(1)
Other-than-serious$0$0Feb 19, 2018Final

Inspection 310661327 OPENED AUG 1, 2007Closed

Planned · Partial · Safety · 30 employees at the site · Closed Feb 5, 2008

2352 1241 N, Hickory, KY 42051 · Polystyrene Foam Product Manufacturing · OSHA's record · Phone and website on Google Maps

No citations from this inspection.

Inspection 310654033 OPENED MAR 14, 2007Closed

Complaint · Partial · Health · 30 employees at the site · Closed Dec 4, 2007

2352 1241 N, Hickory, KY 42051 · All Other Converted Paper Product Manufacturing · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1a
29 CFR 1910.1030(c)(1)(i) · Bloodborne pathogens
Serious$2,500$1,600Aug 30, 2007Closed
Citation 1, item 1b
29 CFR 1910.1030(g)(2)(i) · Bloodborne pathogens
Serious$0$0Aug 30, 2007Closed

Injury and illness logs

From the Form 300A summaries employers file with OSHA each year. Rate = recordable cases per 100 full-time workers.

In 2021, the Hickory site logged 4 recordable injuries or illnesses among about 19 workers: 22.2 per 100 full-time workers, against a median of 3.9 for its industry. Those cases cost 44 days away from work.

Site and yearWorkersCasesDays-away casesRateIndustry median
Applegate Insulation, LLC
Hickory · 2021
19 4322.23.9

The rules behind these citations

Current text from the Code of Federal Regulations. Some citations were issued under older wording.

29 CFR 1910.1030 · Bloodborne pathogens

29 CFR 1910.1030(c)(1)(i)

(c) Exposure control—(1) Exposure Control Plan. (i) Each employer having an employee(s) with occupational exposure as defined by paragraph (b) of this section shall establish a written Exposure Control Plan designed to eliminate or minimize employee exposure.

29 CFR 1910.1030(g)(2)(i)

(2) Information and Training. (i) The employer shall train each employee with occupational exposure in accordance with the requirements of this section. Such training must be provided at no cost to the employee and during working hours. The employer shall institute a training program and ensure employee participation in the program.

29 CFR 1910.132 · Personal protective equipment, general requirements

29 CFR 1910.132(d)(2)

(2) The employer shall verify that the required workplace hazard assessment has been performed through a written certification that identifies the workplace evaluated; the person certifying that the evaluation has been performed; the date(s) of the hazard assessment; and, which identifies the document as a certification of hazard assessment.

29 CFR 1910.138 · Gloves and hand protection

29 CFR 1910.147 · Lockout/tagout

29 CFR 1910.157 · Portable fire extinguishers

29 CFR 1910.178 · Forklifts and other powered industrial trucks

29 CFR 1910.212 · Machine guarding

29 CFR 1910.219 · Belts, pulleys and power-transmission parts

29 CFR 1910.22 · Walking-working surfaces

29 CFR 1910.28 · Fall protection in general industry

29 CFR 1910.95 · Noise

Other all other converted paper product manufacturing employers in Kentucky

Source: U.S. Department of Labor, OSHA enforcement data. A citation is OSHA's allegation; employers can contest it, and the status column shows where each item stands. Something wrong on this page? Tell us.