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Atco Products: OSHA inspections and violations

Ferris, Texas · Other Motor Vehicle Parts Manufacturing · NAICS 336390

9inspections
19citation items
$47,476current penalties
Sep 6, 2024last inspection

Atco Products has 9 OSHA inspections on record in Texas, the first in 1991.

OSHA's last visit started on Sep 6, 2024 on a referral, in Ferris.

Across those inspections OSHA issued 19 citation items: 10 serious, 1 repeat and 8 other-than-serious.

OSHA proposed $65,915 in penalties. After settlements and reviews the total is $47,476, down 28%.

Most often, OSHA cited 1910.303, electrical equipment, general requirements (3 items).

For context, across all manufacturing employers the median penalty per cited inspection since 2015 is $3,600. Atco Products averages $19,648 over 2 cited inspections in that time.

Atco Products also files yearly injury logs with OSHA, summarized below.

It reported 6 severe injuries to OSHA since 2015.

Atco Products: OSHA citation items per year, 1991 to 2024
Citation items per year, by inspection date.

Texas · latest 90 days of OSHA records

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Inspection history

Inspection 347742157 OPENED SEP 6, 2024Closed

Referral · Partial · Safety · 198 employees at the site · Closed Jan 15, 2025

601 I-45 South, Ferris, TX 75125 · Motor Vehicle Steering and Suspension Components (except Spring) Manufacturing · OSHA's record · Phone and website on Google Maps

No citations from this inspection.

Inspection 345617609 OPENED NOV 2, 2021Closed

Referral · Partial · Safety · 230 employees at the site · Closed Feb 9, 2022

601 I-45 South, Ferris, TX 75125 · Other Motor Vehicle Parts Manufacturing · OSHA's record · Phone and website on Google Maps

Incident on Oct 18, 2021: Employee amputates finger in cnc machine

At 5:15 p.m. on October 18, 2021, an employee was operating a CNC machine. The employee's left middle finger became caught in a point of operation and was amputated. The employee was hospitalized.

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.212(a)(3)(iii) · Machine guarding
Repeat$26,104$26,104Jan 20, 2022Final

Inspection 345637664 OPENED NOV 2, 2021Closed

Follow-up · Partial · Safety · 230 employees at the site · Closed Nov 5, 2021

601 I-45 South, Ferris, TX 75125 · Motor Vehicle Steering and Suspension Components (except Spring) Manufacturing · OSHA's record · Phone and website on Google Maps

No citations from this inspection.

Inspection 345367486 OPENED JUN 16, 2021Closed

Referral · Partial · Safety · 221 employees at the site · Closed Sep 21, 2021

601 I-45 South, Ferris, TX 75125 · Other Motor Vehicle Parts Manufacturing · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.212(a)(3)(iii) · Machine guarding
Serious$6,715$4,029Aug 27, 2021Final
Citation 1, item 2
29 CFR 1910.303(b)(7)(i) · Electrical equipment, general requirements
Serious$8,778$5,267Aug 27, 2021Final
Citation 2, item 1
29 CFR 1904.39(a)(2) · Reporting deaths and severe injuries
Other-than-serious$5,000$3,000Aug 27, 2021Final
Citation 2, item 2
29 CFR 1904.41(a)(2) · Electronic submission of Employer Identification Number (EIN) and injury and illness records to OSHA
Other-than-serious$1,493$896Aug 27, 2021Final

Inspection 339800070 OPENED JUN 9, 2014Closed

Complaint · Partial · Safety · 200 employees at the site · Closed Sep 12, 2014

601 I-45 South, Ferris, TX 75125 · Heating Equipment (except Warm Air Furnaces) Manufacturing · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.303(f)(2) · Electrical equipment, general requirements
Serious$3,600$2,160Aug 26, 2014Final

Inspection 311944805 OPENED MAY 13, 2008Closed

Planned · Complete · Safety · 176 employees at the site · Closed Dec 10, 2008

601 Interstate Hwy 45, Ennis, TX 75119 · Motor Vehicle Gasoline Engine and Engine Parts Manufacturing · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.133(a)(3) · Eye and face protection
Serious$3,500$1,700Jun 11, 2008Final
Citation 1, item 2 Serious$1,925$975Jun 11, 2008Final
Citation 1, item 3
29 CFR 1910.215(a)(4) · Grinders and abrasive wheels
Serious$1,100$550Jun 11, 2008Final
Citation 1, item 4
29 CFR 1910.305(g)(2)(ii) · Electrical wiring methods
Serious$1,925$975Jun 11, 2008Final
Citation 1, item 5
29 CFR 1910.1200(e)(1) · Hazard communication
Other-than-serious$1,925$0Jun 11, 2008Final
Citation 2, item 1
29 CFR 1910.147(c)(4)(i) · Lockout/tagout
Other-than-serious$0$0Jun 11, 2008Final

Inspection 300513041 OPENED JUL 16, 1997Closed

Planned · Complete · Health · 200 employees at the site · Closed Jul 21, 1997

601 Interstate 45, Ferris, TX 75125 · OSHA's record · Phone and website on Google Maps

No citations from this inspection.

Inspection 103372819 OPENED JAN 9, 1992Closed

Planned · No inspection · Safety · 228 employees at the site · Closed Jan 13, 1992

601 Interstate 45, Ferris, TX 75125 · OSHA's record · Phone and website on Google Maps

No citations from this inspection.

1 older inspection

Inspection 103368684 OPENED MAY 1, 1991Closed

Planned · Complete · Safety · 228 employees at the site · Closed Aug 27, 1991

601 Interstate 45, Ferris, TX 75125 · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.107(i)(8) · Spray painting and finishing
Serious$825$375Jun 5, 1991Closed
Citation 1, item 2
29 CFR 1910.147(c)(1) · Lockout/tagout
Serious$1,100$550Jun 5, 1991Closed
Citation 1, item 3
29 CFR 1910.212(a)(3)(ii) · Machine guarding
Serious$1,375$620Jun 5, 1991Closed
Citation 2, item 1
29 CFR 1904.2(a) · Partial exemption for establishments in certain industries
Other-than-serious$550$275Jun 3, 1991Closed
Citation 2, item 2
29 CFR 1910.253(b)(4)(iii) · Gas welding and cutting
Other-than-serious$0$0Jun 3, 1991Closed
Citation 2, item 3
29 CFR 1910.303(f) · Electrical equipment, general requirements
Other-than-serious$0$0Jun 3, 1991Closed
Citation 2, item 4
29 CFR 1910.305(b)(1) · Electrical wiring methods
Other-than-serious$0$0Jun 3, 1991Closed

Injury and illness logs

From the Form 300A summaries employers file with OSHA each year. Rate = recordable cases per 100 full-time workers.

In 2024, the Ferris site logged 7 recordable injuries or illnesses among about 261 workers: 3.1 per 100 full-time workers, against a median of 3.7 for its industry. Those cases cost 26 days away from work.

Site and yearWorkersCasesDays-away casesRateIndustry median
ATCO Products, Inc
Ferris · 2024
261 733.13.7
ATCO Products
Ferris · 2018
200 613.52.7

Severe injury reports

Employers must report any work-related amputation, in-patient hospitalization or loss of an eye to OSHA within 24 hours. 6 reports on file.

Aug 30, 2024, Ferris: Amputation · amputations, avulsions, enucleations unspecified · finger or thumb tip(s), nail(s)

An employee was preparing to bend a steel tube by loading it into a computer numerical control (CNC) bender's clamping jaws. Her right middle fingertip was caught in the clamping saws, resulting in an amputation.

Dec 1, 2023, Ferris: Amputation · amputations · toes(s), toenail(s)

An employee was moving a rolling cabinet so she could clean an area. An electrical motor, stored on top of the cabinet, fell off and hit the employee on the toes of her left foot. The toes were medically amputated.

Oct 4, 2023, Ferris: Amputation · amputations · finger(s), fingernail(s), n.e.c.

An employee was setting up and tightening a milling machine draw bar when their right middle finger was amputated.

Oct 18, 2021, Ferris: Hospitalization, amputation · amputations · finger(s), fingernail(s), n.e.c.

On October 18, 2021, an employee was bending an air conditioning line on a CNC machine and amputated their left middle finger.

Jun 9, 2021, Ferris: Amputation · amputations · finger(s), fingernail(s), unspecified

An employee placed a part on a CNC bend machine. The employee's right middle finger went into the bend machine along with the part, resulting in an amputation.

Sep 5, 2019, Ferris: Hospitalization, amputation · amputations · fingertip(s)

An employee was operating a CNC machine when it crushed the tip of the employee's left index finger.

The rules behind these citations

Current text from the Code of Federal Regulations. Some citations were issued under older wording.

29 CFR 1904.2 · Partial exemption for establishments in certain industries

29 CFR 1904.39 · Reporting deaths and severe injuries

29 CFR 1904.39(a)(2)

(2) Within twenty-four (24) hours after the in-patient hospitalization of one or more employees or an employee's amputation or an employee's loss of an eye, as a result of a work-related incident, you must report the in-patient hospitalization, amputation, or loss of an eye to OSHA.

29 CFR 1904.41 · Electronic submission of Employer Identification Number (EIN) and injury and illness records to OSHA

29 CFR 1904.41(a)(2)

(2) Annual electronic submission of information from OSHA Form 300 Log of Work-Related Injuries and Illnesses and OSHA Form 301 Injury and Illness Incident Report by establishments with 100 or more employees in designated industries. If your establishment had 100 or more employees at any time during the previous calendar year, and your establishment is classified in an industry listed in appendix B to subpart E of this part, then you must electronically submit information from OSHA Forms 300 and 301 to OSHA or OSHA's designee. You must submit the information once a year, no later than the date listed in paragraph (c) of this section of the year after the calendar year covered by the forms.

29 CFR 1910.107 · Spray painting and finishing

29 CFR 1910.107(i)(8)

(8) Interlocks. The electrical equipment shall be so interlocked with the ventilation of the spraying area that the equipment cannot be operated unless the ventilation fans are in operation.

29 CFR 1910.1200 · Hazard communication

29 CFR 1910.133 · Eye and face protection

29 CFR 1910.147 · Lockout/tagout

29 CFR 1910.184 · Slings

29 CFR 1910.212 · Machine guarding

29 CFR 1910.215 · Grinders and abrasive wheels

29 CFR 1910.253 · Gas welding and cutting

29 CFR 1910.303 · Electrical equipment, general requirements

29 CFR 1910.305 · Electrical wiring methods

Other other motor vehicle parts manufacturing employers in Texas

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Source: U.S. Department of Labor, OSHA enforcement data. A citation is OSHA's allegation; employers can contest it, and the status column shows where each item stands. Something wrong on this page? Tell us.