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Continental Casting, LLC: OSHA inspections and violations

Palmyra, Missouri · Nonferrous Metal Foundries · NAICS 331521

13inspections
40citation items
$101,687current penalties
Feb 26, 2018last inspection

Since 2012, OSHA inspectors have visited Continental Casting, LLC in Missouri 13 times.

The most recent inspection opened on Feb 26, 2018 on a referral, in Monroe City.

In all, OSHA issued 40 citation items: 34 serious, 2 repeat and 4 other-than-serious.

The proposed penalties came to $262,742; today they stand at $101,687, 61% less.

The rule cited most here is 1910.147 (lockout/tagout), 8 times.

Among manufacturing employers, the typical cited inspection since 2015 ends with a $3,600 penalty. Continental Casting, LLC averages $11,847 across 7 cited inspections.

Continental Casting, LLC also files yearly injury logs with OSHA, summarized below.

It reported 6 severe injuries to OSHA since 2015.

Continental Casting, LLC: OSHA citation items per year, 2012 to 2018
Citation items per year, by inspection date.

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Inspection history

Inspection 342981768 OPENED FEB 26, 2018Closed

Referral · Complete · Health · 149 employees at the site · Closed Jun 15, 2020

801 Second St., Monroe City, MO 63456 · Nonferrous Metal Foundries · OSHA's record · Phone and website on Google Maps

Incident on Feb 17, 2018: Employee burns arm and hand in molten aluminum

At 6:00 a.m. on February 17, 2018, an employee was skimming impurities from a melting pot of aluminum and slipped on an oily work surface. The employee pushed his hand and arm into the pot and burned each. The employee was hospitalized.

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.22(a)(2) · Walking-working surfaces
Serious$8,315$5,500Apr 11, 2018Final
Citation 1, item 2
29 CFR 1910.28(b)(6)(i) · Fall protection in general industry
Serious$8,315$5,500Apr 11, 2018Final
Citation 1, item 3
29 CFR 1910.136(a) · Foot protection
Serious$8,315$5,500Apr 11, 2018Final
Citation 1, item 4a
29 CFR 1910.147(d)(3) · Lockout/tagout
Serious$8,315$5,500Apr 11, 2018Final
Citation 1, item 4b
29 CFR 1910.147(c)(4)(ii) · Lockout/tagout
Serious$0$0Apr 11, 2018Final
Citation 1, item 4c Serious$0$0Apr 11, 2018Final
Citation 1, item 5a
29 CFR 1910.303(b)(2) · Electrical equipment, general requirements
Serious$4,989$3,500Apr 11, 2018Final
Citation 1, item 5b
29 CFR 1910.303(f)(4) · Electrical equipment, general requirements
Serious$0$0Apr 11, 2018Final
Citation 1, item 6
29 CFR 1910.303(g)(2) · Electrical equipment, general requirements
Serious$6,652$5,000Apr 11, 2018Final
Citation 2, item 1
29 CFR 1910.212(a)(1) · Machine guarding
Repeat$9,977$7,500Apr 11, 2018Final

Inspection 342930336 OPENED FEB 5, 2018Closed

Referral · Partial · Health · 71 employees at the site · Closed Jun 15, 2020

7063 County Road 328, Palmyra, MO 63461 · Nonferrous Metal Foundries · OSHA's record · Phone and website on Google Maps

Incident on Feb 1, 2018: Employee is injured in blast from electrical cabinet

On February 01, 2018, at 2:20 p.m., an employee was using a torch to heat a part on a die cast machine at the beginning of a cycle. At that time an electrical control panel cabinet exploded behind him, forcing him onto the work platform. The employee was found unconscious with head trauma and a broken left arm. broken left arm.

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.151(c) · First aid and eyewash
Serious$4,240$2,500Apr 11, 2018Final
Citation 1, item 2
29 CFR 1910.169(b)(3)(iv) · Air receivers
Serious$5,654$3,500Apr 11, 2018Final
Citation 1, item 3
29 CFR 1910.179(j)(3) · Overhead and gantry cranes
Serious$4,240$2,500Apr 11, 2018Final
Citation 1, item 4a
29 CFR 1910.215(a)(4) · Grinders and abrasive wheels
Serious$4,240$2,500Apr 11, 2018Final
Citation 1, item 4b
29 CFR 1910.215(b)(9) · Grinders and abrasive wheels
Serious$0$0Apr 11, 2018Final
Citation 1, item 5
29 CFR 1910.305(b)(1)(ii) · Electrical wiring methods
Serious$5,654$3,500Apr 11, 2018Final
Citation 1, item 6
29 CFR 1910.305(b)(2)(i) · Electrical wiring methods
Serious$4,240$2,500Apr 11, 2018Final
Citation 2, item 1
29 CFR 1910.22(a)(1) · Walking-working surfaces
Other-than-serious$0$0Apr 11, 2018Final

Inspection 342441615 OPENED MAY 15, 2017Closed

Complaint · Partial · Health · 125 employees at the site · Closed Aug 2, 2017

7063 County Rd. 328, Palmyra, MO 63461 · Nonferrous Metal Foundries · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.132(a) · Personal protective equipment, general requirements
Serious$4,571$2,286Jul 6, 2017Final

Inspection 342148384 OPENED MAR 7, 2017Closed

Complaint · Partial · Safety · 437 employees at the site · Closed Jan 31, 2018

7063 County Road 328, Palmyra, MO 63461 · Nonferrous Metal Foundries · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1a
29 CFR 1910.303(b)(1)(iv) · Electrical equipment, general requirements
Serious$7,967$5,577Mar 22, 2017Final
Citation 1, item 1b
29 CFR 1910.305(b)(2)(i) · Electrical wiring methods
Serious$0$0Mar 22, 2017Final

Inspection 342138674 OPENED MAR 1, 2017Closed

Complaint · Partial · Safety · 232 employees at the site · Closed Jan 31, 2018

801 2nd Street, Monroe City, MO 63456 · Nonferrous Metal Foundries · OSHA's record · Phone and website on Google Maps

Incident on Feb 27, 2017: Employee's thumb contacts disc grinder and injures thumb

At 10:15 a.m. on February 27, 2017, an employee was using a Wander Disc Grinder (model number: 1046) to remove burrs from a flat piece of rectangular steel that was resting on a work table. During work, the steel slipped between a gap in the work table and the abrasive surface of the grinder, which resulted in the employee's left thumb contacting the abrasive surface of the disc grinder. The thumb was fractured, disjointed at the knuckle, and de-sleeved. de-sleeved.

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.212(a)(1) · Machine guarding
Serious$99,594$12,000Mar 8, 2017Final

Inspection 341860765 OPENED OCT 21, 2016Closed

Complaint · Partial · Safety · 250 employees at the site · Closed Feb 7, 2017

7063 County Rd. 328, Palmyra, MO 63461 · Nonferrous Metal Foundries · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.23(c)(1) · Guarding floor and wall openings and holes
Serious$6,663$4,664Jan 10, 2017Final

Inspection 341350734 OPENED MAR 22, 2016Closed

Complaint · Partial · Safety · 220 employees at the site · Closed Apr 4, 2016

7063 County Rd. 328, Palmyra, MO 63461 · Nonferrous Metal Foundries · OSHA's record · Phone and website on Google Maps

No citations from this inspection.

Inspection 340960319 OPENED OCT 1, 2015Closed

Referral · Partial · Safety · 240 employees at the site · Closed Dec 9, 2015

801 2nd Street, Monroe City, MO 63456 · Nonferrous Metal Foundries · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
OSH Act Section 5(a)(1) · General Duty Clause
Serious$5,000$500Oct 7, 2015Final
Citation 1, item 2a
29 CFR 1910.147(c)(4)(i) · Lockout/tagout
Serious$5,000$500Oct 7, 2015Final
Citation 1, item 2b
29 CFR 1910.147(c)(4)(ii) · Lockout/tagout
Serious$0$0Oct 7, 2015Final
Citation 1, item 3
29 CFR 1910.147(c)(5)(i) · Lockout/tagout
Serious$5,000$500Oct 7, 2015Final
Citation 1, item 4
29 CFR 1910.147(c)(7)(i) · Lockout/tagout
Serious$5,000$500Oct 7, 2015Final
Citation 2, item 1
29 CFR 1910.212(a)(1) · Machine guarding
Repeat$14,000$1,400Oct 7, 2015Final
5 older inspections

Inspection 340011212 OPENED OCT 9, 2014Closed

Referral · Complete · Health · 202 employees at the site · Closed Jan 14, 2015

7063 County Rd. 328, Palmyra, MO 63461 · Nonferrous Metal Foundries · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
OSH Act Section 5(a)(1) · General Duty Clause
Serious$4,250$2,975Nov 20, 2014Final

Inspection 339993990 OPENED OCT 8, 2014Closed

Planned · Complete · Safety · 205 employees at the site · Closed Oct 8, 2014

7063 County Road 328, Palmyra, MO 63461 · Nonferrous Metal Foundries · OSHA's record · Phone and website on Google Maps

No citations from this inspection.

Inspection 339785172 OPENED MAY 19, 2014Closed

Complaint · Partial · Safety · 220 employees at the site · Closed Oct 3, 2014

801 2nd Street, Monroe City, MO 63456 · Nonferrous Metal Foundries · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.22(a)(2) · General requirements
Serious$6,300$4,410Sep 10, 2014Final
Citation 1, item 2
29 CFR 1910.305(b)(1) · Electrical wiring methods
Serious$6,300$4,410Sep 10, 2014Final

Inspection 339560674 OPENED JAN 23, 2014Closed

Planned · Complete · Safety · 221 employees at the site · Closed Mar 31, 2014

801 2nd Street, Monroe City, MO 63456 · Nonferrous Metal Foundries · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.212(a)(1) · Machine guarding
Serious$5,000$3,500Feb 11, 2014Final
Citation 1, item 2
29 CFR 1910.305(b)(1) · Electrical wiring methods
Serious$3,000$2,100Feb 11, 2014Final
Citation 2, item 1
29 CFR 1910.147(c)(6)(ii) · Lockout/tagout
Other-than-serious$0$0Feb 11, 2014Final

Inspection 334598935 OPENED JUN 5, 2012Closed

Planned · Complete · Safety · 100 employees at the site · Closed Nov 30, 2012

7063 County Rd. 328, Palmyra, MO 63461 · Nonferrous Metal Foundries · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1a
29 CFR 1910.303(b)(1)(iv) · Electrical equipment, general requirements
Serious$1,951$1,366Jul 11, 2012Final
Citation 1, item 1b
29 CFR 1910.303(g)(2)(i) · Electrical equipment, general requirements
Serious$0$0Jul 11, 2012Final
Citation 1, item 1c
29 CFR 1910.305(g)(2)(iii) · Electrical wiring methods
Serious$0$0Jul 11, 2012Final
Citation 2, item 1 Other-than-serious$0$0Jul 11, 2012Final
Citation 2, item 2
29 CFR 1910.1200(h) · Hazard communication
Other-than-serious$0$0Jul 11, 2012Final

Injury and illness logs

From the Form 300A summaries employers file with OSHA each year. Rate = recordable cases per 100 full-time workers.

In 2017, the Monroe City site logged 17 recordable injuries or illnesses among about 169 workers: 8.2 per 100 full-time workers, against a median of 5.4 for its industry. Those cases cost 84 days away from work.

Site and yearWorkersCasesDays-away casesRateIndustry median
Continental Casting Monroe city plant
Monroe City · 2017
169 1748.25.4
Continental Casting Palmyra Plant
Palmyra · 2017
133 16311.15.4

Severe injury reports

Employers must report any work-related amputation, in-patient hospitalization or loss of an eye to OSHA within 24 hours. 6 reports on file.

Feb 17, 2018, Monroe City: Hospitalization · heat (thermal) burns, unspecified · hand(s) and arm(s), n.e.c.

An employee was skimming impurities from melt when he lost his footing and fell forward into a pot of molten aluminum. He was burned on the left arm and hand.

Feb 1, 2018, Palmyra: Hospitalization · cerebral and other intracranial hemorrhages · brain

An employee was preheating a gooseneck with a torch on a machine when an electrical panel exploded approximately 6 feet behind him. He was knocked to the floor and found unconscious. He suffered bleeding, head trauma, and a broken arm, requiring hospitalization.

Jul 28, 2017, Monroe City: Hospitalization · effects of heat and light, unspecified · body systems

An employee was removing scale from a furnace and was overcome by heat stress. The employee was hospitalized.

Feb 28, 2017, Monroe City: Hospitalization · avulsions, enucleations · finger(s), fingernail(s), unspecified

An employee was de-burring a piece of flat steel on the abrasive disc sander when his hand was pulled in behind the tool rest, trapping his left thumb between the piece of steel and the abrasive disc. The top of his left thumb was sanded down to the bone.

Aug 11, 2016, Monroe City: Hospitalization · effects of heat and light, unspecified · body systems

An employee was performing furnace maintenance when he began feeling overheated. He was hospitalized for a heat-related illness.

Jun 13, 2016, Palmyra: Hospitalization · effects of heat and light, n.e.c. · body systems

An employee began vomiting after performing die-casting on a machine. He was hospitalized with severe dehydration.

The rules behind these citations

Current text from the Code of Federal Regulations. Some citations were issued under older wording.

29 CFR 1910.1200 · Hazard communication

29 CFR 1910.1200(h)

(h) Post-mortem data: Increased incidence and/or severity of post-mortem findings may be indicative of maternal toxicity. This can include gross or microscopic pathological findings or organ weight data, including absolute organ weight, organ-to-body weight ratio, or organ-to-brain weight ratio. When supported by findings of adverse histopathological effects in the affected organ(s), the observation of a significant change in the average weight of suspected target organ(s) of treated dams (mothers), compared to those in the control group, may be considered evidence of maternal toxicity.

29 CFR 1910.132 · Personal protective equipment, general requirements

29 CFR 1910.132(a)

(a) Application. Protective equipment, including personal protective equipment for eyes, face, head, and extremities, protective clothing, respiratory devices, and protective shields and barriers, shall be provided, used, and maintained in a sanitary and reliable condition wherever it is necessary by reason of hazards of processes or environment, chemical hazards, radiological hazards, or mechanical irritants encountered in a manner capable of causing injury or impairment in the function of any part of the body through absorption, inhalation or physical contact.

29 CFR 1910.136 · Foot protection

29 CFR 1910.136(a)

(a) General requirements. The employer shall ensure that each affected employee uses protective footwear when working in areas where there is a danger of foot injuries due to falling or rolling objects, or objects piercing the sole, or when the use of protective footwear will protect the affected employee from an electrical hazard, such as a static-discharge or electric-shock hazard, that remains after the employer takes other necessary protective measures.

29 CFR 1910.147 · Lockout/tagout

29 CFR 1910.151 · First aid and eyewash

29 CFR 1910.169 · Air receivers

29 CFR 1910.179 · Overhead and gantry cranes

29 CFR 1910.212 · Machine guarding

29 CFR 1910.215 · Grinders and abrasive wheels

29 CFR 1910.22 · Walking-working surfaces

29 CFR 1910.23 · Guarding floor and wall openings and holes

29 CFR 1910.28 · Fall protection in general industry

29 CFR 1910.303 · Electrical equipment, general requirements

29 CFR 1910.305 · Electrical wiring methods

29 CFR 1910.95 · Noise

OSH Act Section 5 · General Duty Clause

Other nonferrous metal foundries employers in Missouri

Source: U.S. Department of Labor, OSHA enforcement data. A citation is OSHA's allegation; employers can contest it, and the status column shows where each item stands. Something wrong on this page? Tell us.