Inspection 345728505 OPENED JAN 14, 2022Closed
41969 State Route 344, Columbiana, OH 44408 · Stationery Product Manufacturing · OSHA's record · Phone and website on Google Maps
No citations from this inspection.
OSHA has inspected Envelope 1, Inc. 6 times in Ohio since 2015.
The latest one began on Jan 14, 2022 after a complaint, in Columbiana.
Those inspections ended with 11 citation items: 8 serious and 3 repeat.
Penalties were first proposed at $286,738 and now stand at $155,113, 46% lower after settlements or reviews.
Lockout/tagout comes up most often in these citations: 5 items under 1910.147.
How that compares: the median penalty per cited inspection for manufacturing employers since 2015 is $4,500, and Envelope 1, Inc. averages $38,778 (4 cited inspections).
Envelope 1, Inc. also files yearly injury logs with OSHA, summarized below.
It reported 5 severe injuries to OSHA since 2015.
Ohio · latest 90 days of OSHA records
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Watch this companyInspection history
Inspection 345350185 OPENED JUN 8, 2021Closed
41969 State Route 344, Columbiana, OH 44408 · Stationery Product Manufacturing · OSHA's record · Phone and website on Google Maps
Incident on Jun 1, 2021: Employee suffers leg laceration and fracture after being cau
At 6:00 p.m. on June 1, 2021, Employee #1 was operating an envelope production line and performing equipment adjustments. To access the backside of the gumming portion, Employee #1 used a special tool and requested assistance from a coworker to place the machine in operation mode while the access door was open and within the hazard area. While Employee #1 was inside the access door, the coworker turned the envelope line on. Employee #1 was caught in and struck by a rotating drive shaft, sustaining a fracture and severe laceration to the upper thigh and leg. The employee was hospitalized for treatment.
| Citation and rule | Type | Proposed | Current | Issued | Status |
|---|---|---|---|---|---|
| Citation 1, item 1 29 CFR 1910.147(c)(7)(i)(a) · Lockout/tagout |
Serious | $10,513 | $10,513 | Sep 29, 2021 | Final |
Inspection 344078431 OPENED JUN 7, 2019Closed
41969 State Route 344, Columbiana, OH 44408 · Stationery Product Manufacturing · OSHA's record · Phone and website on Google Maps
| Citation and rule | Type | Proposed | Current | Issued | Status |
|---|---|---|---|---|---|
| Citation 1, item 1 29 CFR 1910.212(a)(1) · Machine guarding |
Repeat | $132,598 | $90,000 | Sep 27, 2019 | Final |
Inspection 343922399 OPENED APR 10, 2019Closed
41969 State Route 344, Columbiana, OH 44408 · Office Supplies (except Paper) Manufacturing · OSHA's record · Phone and website on Google Maps
| Citation and rule | Type | Proposed | Current | Issued | Status |
|---|---|---|---|---|---|
| Citation 1, item 1a 29 CFR 1910.147(c)(6)(i) · Lockout/tagout |
Repeat | $26,255 | $15,000 | Sep 27, 2019 | Final |
| Citation 1, item 2 29 CFR 1910.212(a)(1) · Machine guarding |
Repeat | $29,172 | $15,000 | Sep 27, 2019 | Final |
Inspection 341651727 OPENED MAY 25, 2016Closed
41969 State Route 344, Columbiana, OH 44408 · Stationery Product Manufacturing · OSHA's record · Phone and website on Google Maps
No citations from this inspection.
Inspection 340743335 OPENED JUN 26, 2015Closed
41969 State Route 344, Columbiana, OH 44408 · Stationery Product Manufacturing · OSHA's record · Phone and website on Google Maps
| Citation and rule | Type | Proposed | Current | Issued | Status |
|---|---|---|---|---|---|
| Citation 1, item 1 29 CFR 1910.212(a)(1) · Machine guarding |
Serious | $6,300 | $4,400 | Dec 15, 2015 | Final |
| Citation 1, item 2 29 CFR 1910.212(a)(3)(ii) · Machine guarding |
Serious | $6,300 | $4,400 | Dec 15, 2015 | Final |
| Citation 1, item 3 29 CFR 1910.219(f)(1) · Belts, pulleys and power-transmission parts |
Serious | $6,300 | $4,400 | Dec 15, 2015 | Final |
| Citation 1, item 4 29 CFR 1910.219(f)(3) · Belts, pulleys and power-transmission parts |
Serious | $6,300 | $4,400 | Dec 15, 2015 | Final |
| Citation 2, item 1a 29 CFR 1910.147(c)(4)(i) · Lockout/tagout |
Serious | $63,000 | $7,000 | Dec 15, 2015 | Final |
| Citation 2, item 1b 29 CFR 1910.147(c)(6)(i)(c) · Lockout/tagout |
Serious | $0 | $0 | Dec 15, 2015 | Final |
| Citation 2, item 1c 29 CFR 1910.147(d)(3) · Lockout/tagout |
Serious | $0 | $0 | Dec 15, 2015 | Final |
Injury and illness logs
From the Form 300A summaries employers file with OSHA each year. Rate = recordable cases per 100 full-time workers.
In 2021, the Columbiana site logged 3 recordable injuries or illnesses among about 115 workers: 2.4 per 100 full-time workers, against a median of 2.1 for its industry. Those cases cost 190 days away from work.
| Site and year | Workers | Cases | Days-away cases | Rate | Industry median |
|---|---|---|---|---|---|
| Envelope 1 Inc. Columbiana · 2021 | 115 | 3 | 2 | 2.4 | 2.1 |
| Envelope 1, Inc. Columbiana · 2018 | 159 | 12 | 1 | 7.4 | 2.1 |
Severe injury reports
Employers must report any work-related amputation, in-patient hospitalization or loss of an eye to OSHA within 24 hours. 5 reports on file.
Oct 16, 2023, Columbiana: Hospitalization · fractures · hip(s)
An employee reached for the door handle while walking into a building when they lost their footing and fell to ground, resulting in a fractured hip.
Jun 1, 2021, Columbiana: Hospitalization · cuts, lacerations · leg(s), unspecified
An employee had been operating the envelope production line. As the employee was troubleshooting the line, the employee was caught in and struck by a rotating drive shaft resulting in a severe leg laceration requiring surgical repair.
Sep 25, 2015, Columbiana: Amputation · amputations · finger(s), fingernail(s), n.e.c.
An employee was adjusting machinery to resize envelopes when his thumb got caught and amputated between the collator and the collator wheel. The machine was unguarded at the time.
Sep 16, 2015, Columbiana: Amputation · amputations · finger(s), fingernail(s), n.e.c.
A worker had shut down a machine and removed the guard to make an adjustment. The worker restarted the machine and reached into the machine to remove a paper chip. His right hand index finger got caught in a roller and amputated down to the second knuckle.
Jun 19, 2015, Columbiana: Amputation · amputations · finger(s), fingernail(s), n.e.c.
An employee put his hand in the print roller area of an envelope machine to clean it. The machine was operating at the time. He sustained a right-hand pinky finger amputation.
The rules behind these citations
Current text from the Code of Federal Regulations. Some citations were issued under older wording.
29 CFR 1910.147 · Lockout/tagout
29 CFR 1910.147(c)(4)(i)
(4) Energy control procedure. (i) Procedures shall be developed, documented and utilized for the control of potentially hazardous energy when employees are engaged in the activities covered by this section.
29 CFR 1910.147(c)(6)(i)
(6) Periodic inspection. (i) The employer shall conduct a periodic inspection of the energy control procedure at least annually to ensure that the procedure and the requirements of this standard are being followed.
29 CFR 1910.147(c)(6)(i)(c)
(C) Where lockout is used for energy control, the periodic inspection shall include a review, between the inspector and each authorized employee, of that employee's responsibilities under the energy control procedure being inspected.
29 CFR 1910.212 · Machine guarding
29 CFR 1910.219 · Belts, pulleys and power-transmission parts
Other stationery product manufacturing employers in Ohio
- Aci Industries Converting Ltd Delaware · 7 citations · $11,281
- Dayton Corrugated Packaging Corp. Dayton · 5 citations · $18,658
- Morgan Adhesives Company LLC Stow · 36 citations · $7,630
- Georgia Pacific Corrugated LLC West Chester · 3 citations · $6,216
- Welch Packaging Group, Inc Columbus · 3 citations · $14,035
- PPG/Cindus Corporation Cincinnati · 2 citations · $1,600
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Source: U.S. Department of Labor, OSHA enforcement data. A citation is OSHA's allegation; employers can contest it, and the status column shows where each item stands. Something wrong on this page? Tell us.