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Falcon Plastics, Inc.: OSHA inspections and violations

Brookings, South Dakota · All Other Plastics Product Manufacturing · NAICS 326199

12inspections
9citation items
$9,000current penalties
May 29, 2025last inspection

Falcon Plastics, Inc. has 12 OSHA inspections on record in South Dakota, the first in 1982.

OSHA's last visit started on May 29, 2025 as a planned inspection, in Madison.

Across those inspections OSHA issued 9 citation items: 1 serious and 8 other-than-serious.

OSHA proposed $15,625 in penalties. After settlements and reviews the total is $9,000, down 42%.

Most often, OSHA cited 1910.1200, hazard communication (5 items).

For context, across all manufacturing employers the median penalty per cited inspection since 2015 is $4,500. Falcon Plastics, Inc. averages $4,500 over 2 cited inspections in that time.

Falcon Plastics, Inc. also files yearly injury logs with OSHA, summarized below.

It reported 2 severe injuries to OSHA since 2015.

Falcon Plastics, Inc.: OSHA citation items per year, 1982 to 2025
Citation items per year, by inspection date.

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Inspection history

Inspection 348282682 OPENED MAY 29, 2025Closed

Planned · Partial · Safety · 275 employees at the site · Closed Dec 4, 2025

605 7th Street Southwest, Madison, SD 57042 · All Other Plastics Product Manufacturing · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.1200(f)(6) · Hazard communication
Other-than-serious$0$0Sep 3, 2025Final

Inspection 346865975 OPENED JUL 24, 2023Closed

Referral · Partial · Safety · 61 employees at the site · Closed Feb 16, 2024

605 7th Street Southwest, Madison, SD 57042 · All Other Plastics Product Manufacturing · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.212(a)(3)(ii) · Machine guarding
Serious$15,625$9,000Jan 2, 2024Final

Inspection 313521676 OPENED JUL 15, 2009Closed

Planned · No inspection · Safety · 20 employees at the site · Closed Jul 20, 2009

3300 Prince Drive, Brookings, SD 57006 · All Other Plastics Product Manufacturing · OSHA's record · Phone and website on Google Maps

No citations from this inspection.

Inspection 312966302 OPENED APR 8, 2009Closed

Planned · No inspection · Safety · 20 employees at the site · Closed Apr 15, 2009

1313 Western Avenue, Brookings, SD 57006 · All Other Plastics Product Manufacturing · OSHA's record · Phone and website on Google Maps

No citations from this inspection.

Inspection 312320864 OPENED JUL 30, 2008Closed

Planned · Complete · Safety · 50 employees at the site · Closed Aug 4, 2008

605 Seventh Street Sw, Madison, SD 57042 · All Other Plastics Product Manufacturing · OSHA's record · Phone and website on Google Maps

No citations from this inspection.

Inspection 102764925 OPENED JAN 29, 2004Closed

Planned · No inspection · Safety · 100 employees at the site · Closed Feb 2, 2004

1313 Western Avenue, Brookings, SD 57006 · All Other Plastics Product Manufacturing · OSHA's record · Phone and website on Google Maps

No citations from this inspection.

Inspection 110502333 OPENED FEB 10, 1992Closed

Complaint · Partial · Safety · 135 employees at the site · Closed Apr 2, 1992

1313 Western Avenue, Brookings, SD 57006 · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1a
29 CFR 1910.38(a)(4) · Emergency action plans
Other-than-serious$0$0Feb 20, 1992Closed
Citation 1, item 1b
29 CFR 1910.1200(h)(1) · Hazard communication
Other-than-serious$0$0Feb 20, 1992Closed

Inspection 100565472 OPENED SEP 26, 1990Closed

Complaint · Partial · Safety · 170 employees at the site · Closed Oct 1, 1990

1313 Western Avenue, Brookings, SD 57006 · OSHA's record · Phone and website on Google Maps

No citations from this inspection.

4 older inspections

Inspection 100761964 OPENED JUL 26, 1988Closed

Complaint · Complete · Health · 112 employees at the site · Closed Sep 7, 1988

1313 Western Avenue, Brookings, SD 57006 · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1904.2(a) · Partial exemption for establishments in certain industries
Other-than-serious$0$0Aug 4, 1988Closed
Citation 1, item 2
29 CFR 1904.5(c) · Determination of work-relatedness
Other-than-serious$0$0Aug 4, 1988Closed
Citation 1, item 3
29 CFR 1910.1200(h)(2)(ii) · Hazard communication
Other-than-serious$0$0Aug 4, 1988Closed
Citation 1, item 4
29 CFR 1910.1200(h)(2)(iv) · Hazard communication
Other-than-serious$0$0Aug 4, 1988Closed

Inspection 101459840 OPENED JUN 4, 1987Closed

Planned · Complete · Health · 80 employees at the site · Closed Jul 23, 1987

1313 Western Avenue, Brookings, SD 57006 · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.1200(h) · Hazard communication
Other-than-serious$0$0Jun 17, 1987Closed

Inspection 642884 OPENED APR 30, 1986Closed

Planned · Records only · Safety · 34 employees at the site · Closed May 6, 1986

1313 Western Avenue, Brookings, SD 57006 · OSHA's record · Phone and website on Google Maps

No citations from this inspection.

Inspection 217800739 OPENED MAR 18, 1982Closed

Planned · Records only · Safety · 38 employees at the site · Closed Mar 22, 1982

405 Railroad Street, Brookings, SD 57006 · OSHA's record · Phone and website on Google Maps

No citations from this inspection.

Injury and illness logs

From the Form 300A summaries employers file with OSHA each year. Rate = recordable cases per 100 full-time workers.

In 2025, the Brookings site logged 2 recordable injuries or illnesses among about 111 workers: 1.9 per 100 full-time workers, against a median of 2.6 for its industry.

Site and yearWorkersCasesDays-away casesRateIndustry median
Brookings Prince Dr Facility
Brookings · 2025
111 201.92.6
Madison Facility
Madison · 2025
62 8514.62.6
Brookings Western Ave Facility
Brookings · 2023
21 000.02.6

Severe injury reports

Employers must report any work-related amputation, in-patient hospitalization or loss of an eye to OSHA within 24 hours. 2 reports on file.

Jul 21, 2023, Madison: Hospitalization · crushing injuries · hand(s), unspecified

An employee was using a skiving machine on long pieces of foam when excess plastic became caught around the rollers. The employee went to clear the plastic when his right hand was pulled into the machine, resulting in a crush injury.

Oct 9, 2019, Brookings: Hospitalization · avulsions, enucleations · hand(s) and arm(s), n.e.c.

While performing part inspection and packaging, an employee noticed a sprue was lodged in a stripping fixture. He climbed a step stool and was trying to dislodge the sprue when a robot approached and struck his right forearm and hand as it came down. As it continued to cycle, it tore the skin and removed flesh in a downward and upward motion.

The rules behind these citations

Current text from the Code of Federal Regulations. Some citations were issued under older wording.

29 CFR 1904.2 · Partial exemption for establishments in certain industries

29 CFR 1904.5 · Determination of work-relatedness

29 CFR 1910.1200 · Hazard communication

29 CFR 1910.1200(f)(6)

(6) Workplace labeling. Except as provided in paragraphs (f)(7) and (f)(8) of this section, the employer shall ensure that each container of hazardous chemicals in the workplace is labeled, tagged or marked with either:

29 CFR 1910.1200(h)

(h) Post-mortem data: Increased incidence and/or severity of post-mortem findings may be indicative of maternal toxicity. This can include gross or microscopic pathological findings or organ weight data, including absolute organ weight, organ-to-body weight ratio, or organ-to-brain weight ratio. When supported by findings of adverse histopathological effects in the affected organ(s), the observation of a significant change in the average weight of suspected target organ(s) of treated dams (mothers), compared to those in the control group, may be considered evidence of maternal toxicity.

29 CFR 1910.1200(h)(1)

(h) Employee information and training. (1) Employers shall provide employees with effective information and training on hazardous chemicals in their work area at the time of their initial assignment, and whenever a new chemical hazard the employees have not previously been trained about is introduced into their work area. Information and training may be designed to cover categories of hazards (e.g., flammability, carcinogenicity) or specific chemicals. Chemical-specific information must always be available through labels and safety data sheets.

29 CFR 1910.212 · Machine guarding

29 CFR 1910.38 · Emergency action plans

Other all other plastics product manufacturing employers in South Dakota

Source: U.S. Department of Labor, OSHA enforcement data. A citation is OSHA's allegation; employers can contest it, and the status column shows where each item stands. Something wrong on this page? Tell us.