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Fca U.S. LLC: OSHA inspections and violations

Toledo, Ohio · Automobile Manufacturing · NAICS 336111

9inspections
5citation items
$49,600current penalties
Nov 25, 2019last inspection

OSHA has inspected Fca U.S. LLC 9 times in Ohio since 2015.

The latest one began on Nov 25, 2019 on a referral, in Toledo.

Those inspections ended with 5 citation items: 3 serious and 2 other-than-serious.

Penalties were first proposed at $55,444 and now stand at $49,600, 11% lower after settlements or reviews.

How that compares: the median penalty per cited inspection for manufacturing employers since 2015 is $3,600, and Fca U.S. LLC averages $9,920 (5 cited inspections).

It reported 4 severe injuries to OSHA since 2015.

Fca U.S. LLC: OSHA citation items per year, 2015 to 2019
Citation items per year, by inspection date.

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Inspection history

Inspection 344470828 OPENED NOV 25, 2019Closed

Referral · Partial · Safety · 6,500 employees at the site · Closed Dec 9, 2019

4400 Chrysler Drive, Toledo, OH 43608 · Automobile Manufacturing · OSHA's record · Phone and website on Google Maps

Incident on Nov 19, 2019: Employee fractures back after fall into pit during assembly

At 3:00 p.m. on November 19, 2019, an employee working for an automobile manufacturer was working inside the engine compartment of a jeep as the vehicle was moving down the assembly line. As the employee dismounted the vehicle, the jeep had moved to a point on the line over a service pit. The employee fell six feet into the pit and fractured her back, requiring hospitalization.

No citations from this inspection.

Inspection 343689006 OPENED JAN 3, 2019Closed

Referral · Partial · Safety · 5,500 employees at the site · Closed Aug 30, 2019

4400 Chrysler Drive, Toledo, OH 43608 · Automobile Manufacturing · OSHA's record · Phone and website on Google Maps

Incident on Jan 21, 2019: Bent shaft fractures employee's arm

On December 21, 2018, or January 21, 2019, an employee was working for a manufacturer of trucks and automobiles. He and a coworker were using a ProtoTRAK SLX CNC lathe. They were repairing a skillet shaft that was not functioning properly. They were resurfacing two scissors guide shafts with an approximate length of 1 meter (3.5 feet). The coworker secured one shaft on the lathe, as the employee prepared to use an emery cloth to polish the steel shaft. Within seconds of the lathe's starting, the rotating shaft became bent and struck the employee in his arm. He sustained a fracture. He reported the injury to another nearby coworker, who in turn contacted the supervisor. An ambulance was called in for an emergency response. The employee had sustained multiple fractures to his right forearm. He underwent several surgeries following this incident.

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1904.39(a)(2) · Reporting deaths and severe injuries
Other-than-serious$10,419$10,419Jun 24, 2019Final

Inspection 342849304 OPENED DEC 26, 2017Closed

Complaint · Partial · Safety · 5,000 employees at the site · Closed Mar 7, 2018

4400 Chrysler Drive, Toledo, OH 43608 · Automobile Manufacturing · OSHA's record · Phone and website on Google Maps

No citations from this inspection.

Inspection 342519048 OPENED AUG 3, 2017Closed

Complaint · Partial · Safety · 5,000 employees at the site · Closed Jan 16, 2020

4400 Chrysler Drive, Toledo, OH 43612 · Automobile Manufacturing · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1 Other-than-serious$12,675$12,675Dec 14, 2017Final

Inspection 342276565 OPENED APR 26, 2017Closed

Referral · Partial · Health · 3,000 employees at the site · Closed Aug 2, 2017

4400 Chrysler Drive, Toledo, OH 43612 · All Other Transportation Equipment Manufacturing · OSHA's record · Phone and website on Google Maps

No citations from this inspection.

Inspection 342187036 OPENED MAR 21, 2017Closed

Complaint · Partial · Safety · 4,939 employees at the site · Closed Jul 9, 2018

4400 Chrysler Drive, Toledo, OH 43608 · Automobile Manufacturing · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.212(a)(1) · Machine guarding
Serious$12,675$10,000Apr 13, 2017Final

Inspection 341833168 OPENED OCT 12, 2016Closed

Complaint · Partial · Safety · 6,000 employees at the site · Closed Jan 29, 2018

4400 Chrysler Dr., Toledo, OH 43608 · Light Truck and Utility Vehicle Manufacturing · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.23(c)(1) · Ladders in general industry
Serious$12,675$9,506Feb 9, 2017Final

Inspection 341688265 OPENED AUG 11, 2016Closed

Complaint · Partial · Safety · 5,300 employees at the site · Closed Dec 1, 2016

4400 Chrysler Dr., Toledo, OH 43608 · Light Truck and Utility Vehicle Manufacturing · OSHA's record · Phone and website on Google Maps

No citations from this inspection.

1 older inspection

Inspection 341139426 OPENED DEC 23, 2015Closed

Referral · Partial · Safety · 4,000 employees at the site · Closed Jan 4, 2017

4400 Chrysler Dr., Toledo, OH 43608 · Light Truck and Utility Vehicle Manufacturing · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 2
29 CFR 1910.178(m)(5)(i) · Forklifts and other powered industrial trucks
Serious$7,000$7,000Jan 27, 2016Final

Severe injury reports

Employers must report any work-related amputation, in-patient hospitalization or loss of an eye to OSHA within 24 hours. 4 reports on file.

Sep 24, 2020, Toledo: Hospitalization · fractures · chest, except internal location of diseases or disorders

On September 24, 2020, an employee was injured when the tugger he was operating was struck by a second tugger. The employee was hospitalized for rib fractures.

Feb 27, 2020, Toledo: Amputation · amputations · finger(s), fingernail(s), unspecified

An employee was working in the pit under a vehicle. While using a two-handed tool to loosen a bolt on the vehicle, the tool hit the front passenger-side tire. The tool then pinched the employee's finger against the vehicle's skid plate resulting in a partial amputation to the middle finger on the left hand. The vehicle was not moving, but the tires were rotating at the time.

Dec 21, 2018, Toledo: Hospitalization · fractures · forearm(s)

An employee suffered a broken forearm while operating a lathe machine.

Jun 30, 2017, Toledo: Amputation · amputations · fingertip(s)

On June 30, 2017, an employee was carrying a door panel after removing it from a vehicle body when he tripped and fell. The door panel then struck and partially amputated his fingertip.

The rules behind these citations

Current text from the Code of Federal Regulations. Some citations were issued under older wording.

29 CFR 1904.39 · Reporting deaths and severe injuries

29 CFR 1904.39(a)(2)

(2) Within twenty-four (24) hours after the in-patient hospitalization of one or more employees or an employee's amputation or an employee's loss of an eye, as a result of a work-related incident, you must report the in-patient hospitalization, amputation, or loss of an eye to OSHA.

29 CFR 1910.147 · Lockout/tagout

29 CFR 1910.147(c)(7)(iii)(a)

(A) Retraining shall be provided for all authorized and affected employees whenever there is a change in their job assignments, a change in machines, equipment or processes that present a new hazard, or when there is a change in the energy control procedures.

29 CFR 1910.178 · Forklifts and other powered industrial trucks

29 CFR 1910.178(m)(5)(i)

(5)(i) When a powered industrial truck is left unattended, load engaging means shall be fully lowered, controls shall be neutralized, power shall be shut off, and brakes set. Wheels shall be blocked if the truck is parked on an incline.

29 CFR 1910.212 · Machine guarding

29 CFR 1910.23 · Ladders in general industry

Other automobile manufacturing employers in Ohio

Source: U.S. Department of Labor, OSHA enforcement data. A citation is OSHA's allegation; employers can contest it, and the status column shows where each item stands. Something wrong on this page? Tell us.