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Flambeau, Inc.: OSHA inspections and violations

Madison, Georgia · All Other Plastics Product Manufacturing · NAICS 326199

7inspections
52citation items
$93,510current penalties
Feb 7, 2020last inspection

Flambeau, Inc. has 7 OSHA inspections on record in Georgia, the first in 2004.

OSHA's last visit started on Feb 7, 2020 after a complaint, in Madison.

Across those inspections OSHA issued 52 citation items: 39 serious, 1 repeat and 12 other-than-serious.

OSHA proposed $149,737 in penalties. After settlements and reviews the total is $93,510, down 38%.

Most often, OSHA cited 1910.147, lockout/tagout (8 items).

For context, across all manufacturing employers the median penalty per cited inspection since 2015 is $4,500. Flambeau, Inc. averages $26,262 over 3 cited inspections in that time.

Flambeau, Inc. also files yearly injury logs with OSHA, summarized below.

It reported 2 severe injuries to OSHA since 2015.

Flambeau, Inc.: OSHA citation items per year, 2004 to 2020
Citation items per year, by inspection date.

Georgia · latest 90 days of OSHA records

136employers cited

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Inspection history

Inspection 344611165 OPENED FEB 7, 2020Closed

Complaint · Partial · Safety · 128 employees at the site · Closed Sep 29, 2021

1330 Atlanta Highway, Madison, GA 30650 · All Other Plastics Product Manufacturing · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.22(a)(2) · Walking-working surfaces
Serious$8,482$5,004Apr 23, 2020Final
Citation 1, item 2
29 CFR 1910.28(b)(1)(i) · Fall protection in general industry
Serious$8,482$5,004Apr 23, 2020Final
Citation 1, item 3
29 CFR 1910.147(c)(4)(i) · Lockout/tagout
Serious$13,494$7,961Apr 23, 2020Final
Citation 1, item 4a Serious$8,482$5,004Apr 23, 2020Final
Citation 1, item 4b Serious$0$0Apr 23, 2020Final
Citation 1, item 5
29 CFR 1910.176(a) · Material storage and aisles
Serious$6,361$3,753Apr 23, 2020Final
Citation 1, item 6
29 CFR 1910.176(b) · Material storage and aisles
Serious$10,603$6,256Apr 23, 2020Final
Citation 1, item 7
29 CFR 1910.178(a)(4) · Forklifts and other powered industrial trucks
Serious$10,603$6,256Apr 23, 2020Final
Citation 2, item 1a
29 CFR 1910.303(g)(2)(i) · Electrical equipment, general requirements
Other-than-serious$1,190$702Apr 23, 2020Final
Citation 2, item 1b
29 CFR 1910.305(g)(1)(iv)(a) · Electrical wiring methods
Other-than-serious$0$0Apr 23, 2020Final
Citation 2, item 1c
29 CFR 1910.305(g)(2)(iii) · Electrical wiring methods
Other-than-serious$0$0Apr 23, 2020Final

Inspection 341422970 OPENED APR 19, 2016Closed

Follow-up · Partial · Safety · 205 employees at the site · Closed Jul 31, 2017

1330 Atlanta Highway, Madison, GA 30650 · All Other Plastics Product Manufacturing · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.37(b)(4) · Exit routes
Serious$5,500$3,850Jul 26, 2016Final
Citation 1, item 2 Serious$5,500$3,850Jul 26, 2016Final
Citation 1, item 3
29 CFR 1910.178(p)(1) · Forklifts and other powered industrial trucks
Serious$5,500$3,850Jul 26, 2016Final
Citation 2, item 1
29 CFR 1910.176(a) · Material storage and aisles
Repeat$16,500$11,550Jul 26, 2016Final
Citation 3, item 1
29 CFR 1910.1200(g)(1) · Hazard communication
Other-than-serious$0$0Jul 26, 2016Final
Citation 3, item 2
29 CFR 1910.1200(h)(1) · Hazard communication
Other-than-serious$0$0Jul 26, 2016Final

Inspection 340843333 OPENED AUG 10, 2015Closed

Complaint · Partial · Safety · 202 employees at the site · Closed Jul 31, 2017

1330 Atlanta Highway, Madison, GA 30650 · All Other Plastics Product Manufacturing · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.22(a)(2) · General requirements
Serious$2,500$1,500Sep 18, 2015Final
Citation 1, item 2a
29 CFR 1910.147(c)(4)(i) · Lockout/tagout
Serious$7,000$4,200Sep 18, 2015Final
Citation 1, item 2b Serious$0$0Sep 18, 2015Final
Citation 1, item 3
29 CFR 1910.147(c)(6)(i) · Lockout/tagout
Serious$2,500$1,500Sep 18, 2015Final
Citation 1, item 4
29 CFR 1910.176(a) · Material storage and aisles
Serious$3,500$2,100Sep 18, 2015Final
Citation 1, item 5
29 CFR 1910.178(p)(1) · Forklifts and other powered industrial trucks
Serious$3,500$2,100Sep 18, 2015Final
Citation 1, item 6a Serious$3,500$2,100Sep 18, 2015Final
Citation 1, item 6b Serious$0$0Sep 18, 2015Final
Citation 1, item 6c Serious$0$0Sep 18, 2015Final
Citation 1, item 7
29 CFR 1910.242(b) · Hand and power tools
Serious$3,740$2,244Sep 18, 2015Final

Inspection 339674772 OPENED APR 3, 2014Closed

Referral · Partial · Safety · 156 employees at the site · Closed Jul 2, 2014

1330 Atlanta Highway, Madison, GA 30650 · All Other Plastics Product Manufacturing · OSHA's record · Phone and website on Google Maps

No citations from this inspection.

Inspection 339611196 OPENED FEB 27, 2014Closed

Planned · Complete · Health · 140 employees at the site · Closed Apr 11, 2014

1330 Atlanta Highway, Madison, GA 30650 · All Other Plastics Product Manufacturing · OSHA's record · Phone and website on Google Maps

No citations from this inspection.

Inspection 312523707 OPENED DEC 11, 2008Closed

Planned · Complete · Safety · 158 employees at the site · Closed May 4, 2009

1330 Atlanta Highway, Madison, GA 30650 · All Other Plastics Product Manufacturing · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 2a
29 CFR 1910.36(d)(1) · Exit route design
Serious$1,100$600Mar 18, 2009Closed
Citation 1, item 2b
29 CFR 1910.37(a)(3) · Exit routes
Serious$0$0Mar 18, 2009Closed
Citation 1, item 3a
29 CFR 1910.37(b)(2) · Exit routes
Serious$1,100$600Mar 18, 2009Closed
Citation 1, item 3b
29 CFR 1910.37(b)(6) · Exit routes
Serious$0$0Mar 18, 2009Closed
Citation 1, item 4
29 CFR 1910.147(c)(4)(i) · Lockout/tagout
Serious$3,500$2,500Mar 18, 2009Closed
Citation 1, item 6
29 CFR 1910.212(a)(1) · Machine guarding
Serious$1,100$800Mar 18, 2009Closed
Citation 1, item 7
29 CFR 1910.303(b)(1) · Electrical equipment, general requirements
Serious$1,375$700Mar 18, 2009Closed
Citation 1, item 8
29 CFR 1910.303(b)(2) · Electrical equipment, general requirements
Serious$3,500$2,000Mar 18, 2009Closed
Citation 1, item 9a
29 CFR 1910.305(b)(1)(ii) · Electrical wiring methods
Serious$3,500$2,100Mar 18, 2009Closed
Citation 1, item 9b
29 CFR 1910.305(b)(3)(ii) · Electrical wiring methods
Serious$0$0Mar 18, 2009Closed
Citation 1, item 10
29 CFR 1910.303(f)(2) · Electrical equipment, general requirements
Serious$1,100$700Mar 18, 2009Closed
Citation 1, item 11a
29 CFR 1910.305(g)(1)(iva) · Electrical wiring methods
Serious$825$500Mar 18, 2009Closed
Citation 1, item 11b
29 CFR 1910.305(g)(1)(ivb) · Electrical wiring methods
Serious$0$0Mar 18, 2009Closed
Citation 1, item 12
29 CFR 1910.305(g)(2)(iii) · Electrical wiring methods
Serious$825$600Mar 18, 2009Closed
Citation 1, item 13a
29 CFR 1910.23(e)(1) · Guarding floor and wall openings and holes
Serious$0$1,375Mar 18, 2009Closed
Citation 1, item 13b
29 CFR 1910.178(a)(4) · Forklifts and other powered industrial trucks
Serious$0$0Mar 18, 2009Closed
Citation 2, item 1
29 CFR 1904.29(b)(1) · Injury and illness log
Other-than-serious$0$0Mar 18, 2009Closed
Citation 2, item 2a
29 CFR 1910.179(j)(2)(iv) · Overhead and gantry cranes
Other-than-serious$0$0Mar 18, 2009Closed
Citation 2, item 2b
29 CFR 1910.179(j)(2)(iii) · Overhead and gantry cranes
Other-than-serious$0$0Mar 18, 2009Closed

Inspection 306219296 OPENED MAR 30, 2004Closed

Complaint · Partial · Health · 140 employees at the site · Closed May 20, 2004

1330 Atlanta Highway, Madison, GA 30650 · All Other Plastics Product Manufacturing · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.36(g)(4) · Exit route design
Serious$1,875$1,406Apr 20, 2004Closed
Citation 1, item 2
29 CFR 1910.37(b)(5) · Exit routes
Other-than-serious$1,875$0Apr 20, 2004Closed
Citation 1, item 3
29 CFR 1910.176(b) · Material storage and aisles
Serious$1,125$844Apr 20, 2004Closed
Citation 2, item 1
29 CFR 1910.37(b)(4) · Exit routes
Other-than-serious$0$0Apr 20, 2004Closed
Citation 2, item 2
29 CFR 1910.157(c)(1) · Portable fire extinguishers
Other-than-serious$0$0Apr 20, 2004Closed
Citation 2, item 3
29 CFR 1910.303(g)(1)(ii) · Electrical equipment, general requirements
Other-than-serious$0$0Apr 20, 2004Closed

Injury and illness logs

From the Form 300A summaries employers file with OSHA each year. Rate = recordable cases per 100 full-time workers.

In 2024, the Madison site logged 4 recordable injuries or illnesses among about 90 workers: 6.5 per 100 full-time workers, against a median of 2.6 for its industry.

Site and yearWorkersCasesDays-away casesRateIndustry median
Madison site
Madison · 2024
90 406.52.6
Flambeau Madison
Madison · 2019
124 836.82.6

Severe injury reports

Employers must report any work-related amputation, in-patient hospitalization or loss of an eye to OSHA within 24 hours. 2 reports on file.

Dec 20, 2019, Madison: Hospitalization, amputation · amputations · finger(s), fingernail(s), n.e.c.

An employee was trying to free a stuck mold from a blow mold machine. The mold closed on his right hand, crushing it. His index finger had to be amputated during surgery.

Jul 8, 2015, Madison: Hospitalization · effects of heat and light, unspecified · body systems

An employee operating a press machine for 45 minutes was hospitalized from heat stress.

The rules behind these citations

Current text from the Code of Federal Regulations. Some citations were issued under older wording.

29 CFR 1904.29 · Injury and illness log

29 CFR 1904.29(b)(1)

(b) Implementation—(1) What do I need to do to complete the OSHA 300 Log? You must enter information about your business at the top of the OSHA 300 Log, enter a one or two line description for each recordable injury or illness, and summarize this information on the OSHA 300-A at the end of the year.

29 CFR 1910.1200 · Hazard communication

29 CFR 1910.1200(g)(1)

(g) Safety data sheets. (1) Chemical manufacturers and importers shall obtain or develop a safety data sheet for each hazardous chemical they produce or import. Employers shall have a safety data sheet in the workplace for each hazardous chemical which they use.

29 CFR 1910.1200(h)(1)

(h) Employee information and training. (1) Employers shall provide employees with effective information and training on hazardous chemicals in their work area at the time of their initial assignment, and whenever a new chemical hazard the employees have not previously been trained about is introduced into their work area. Information and training may be designed to cover categories of hazards (e.g., flammability, carcinogenicity) or specific chemicals. Chemical-specific information must always be available through labels and safety data sheets.

29 CFR 1910.147 · Lockout/tagout

29 CFR 1910.157 · Portable fire extinguishers

29 CFR 1910.176 · Material storage and aisles

29 CFR 1910.178 · Forklifts and other powered industrial trucks

29 CFR 1910.179 · Overhead and gantry cranes

29 CFR 1910.184 · Slings

29 CFR 1910.212 · Machine guarding

29 CFR 1910.22 · Walking-working surfaces

29 CFR 1910.23 · Guarding floor and wall openings and holes

29 CFR 1910.242 · Hand and power tools

29 CFR 1910.28 · Fall protection in general industry

29 CFR 1910.303 · Electrical equipment, general requirements

29 CFR 1910.305 · Electrical wiring methods

29 CFR 1910.36 · Exit route design

29 CFR 1910.37 · Exit routes

Other all other plastics product manufacturing employers in Georgia

Alert subscribers get notified of each newly cited employer in Georgia the morning it is posted. See the alert plans.

Source: U.S. Department of Labor, OSHA enforcement data. A citation is OSHA's allegation; employers can contest it, and the status column shows where each item stands. Something wrong on this page? Tell us.