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Flex-O-Lators: OSHA inspections and violations

Carthage, Missouri · All Other Miscellaneous Fabricated Metal Product Manufacturing · NAICS 332999

6inspections
19citation items
$7,195current penalties
Nov 18, 2021last inspection

OSHA has inspected Flex-O-Lators 6 times in Missouri since 1973.

The latest one began on Nov 18, 2021 on a referral, in Carthage.

Those inspections ended with 19 citation items: 3 serious and 16 other-than-serious.

Penalties were first proposed at $11,421 and now stand at $7,195, 37% lower after settlements or reviews.

Machine guarding comes up most often in these citations: 4 items under 1910.212.

How that compares: the median penalty per cited inspection for manufacturing employers since 2015 is $3,600, and Flex-O-Lators averages $6,340 (1 cited inspection).

Flex-O-Lators also files yearly injury logs with OSHA, summarized below.

It reported 1 severe injury to OSHA since 2015.

Flex-O-Lators: OSHA citation items per year, 1973 to 2021
Citation items per year, by inspection date.

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Inspection history

Inspection 345646194 OPENED NOV 18, 2021Closed

Referral · Partial · Safety · 160 employees at the site · Closed Jun 30, 2022

1460 Jackson Drive, Carthage, MO 64836 · All Other Miscellaneous Fabricated Metal Product Manufacturing · OSHA's record · Phone and website on Google Maps

Incident on Nov 10, 2021: Employee's finger tip is amputated by nip point

At 3:30 p.m. on November 10, 2021, an employee was watching an employee work on an extruder when she set her hand on the machine belt while it was running. The tip of her left hand's pinky finger was amputated at the nip point, and she was treated without hospitalization.

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.212(a)(1) · Machine guarding
Serious$10,566$6,340Apr 22, 2022Final

Inspection 17347154 OPENED JAN 24, 1984Closed

Planned · Partial · Safety · 138 employees at the site · Closed Jan 27, 1984

131 Locust, Carthage, MO 64836 · OSHA's record · Phone and website on Google Maps

No citations from this inspection.

Inspection 17331794 OPENED APR 16, 1980Closed

Follow-up · Partial · Safety · 200 employees at the site · Closed Mar 10, 1984

131 Locust, Carthage, MO 64836 · OSHA's record · Phone and website on Google Maps

No citations from this inspection.

Inspection 17331505 OPENED FEB 15, 1980Closed

Follow-up · Partial · Safety · 200 employees at the site · Closed Mar 10, 1984

131 Locust, Carthage, MO 64836 · OSHA's record · Phone and website on Google Maps

No citations from this inspection.

Inspection 17324013 OPENED JAN 9, 1980Closed

Planned · Partial · Safety · 200 employees at the site · Closed Apr 24, 1980

131 Locust, Carthage, MO 64836 · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.212(a)(3)(ii) · Machine guarding
Serious$420$420Jan 17, 1980Closed
Citation 1, item 2
29 CFR 1910.243(c)(1) · Guarding of portable powered tools
Serious$280$280Jan 17, 1980Closed
Citation 2, item 1
29 CFR 1910.23(d)(1)(iii) · Guarding floor and wall openings and holes
Other-than-serious$0$0Jan 17, 1980Closed
Citation 2, item 2
29 CFR 1910.212(a)(1) · Machine guarding
Other-than-serious$0$0Jan 17, 1980Closed
Citation 2, item 3
29 CFR 1910.213(h)(1) · Woodworking machinery
Other-than-serious$0$0Jan 17, 1980Closed
Citation 2, item 4
29 CFR 1910.215(b)(9) · Grinders and abrasive wheels
Other-than-serious$0$0Jan 17, 1980Closed
Citation 2, item 5
29 CFR 1910.219(f)(1) · Belts, pulleys and power-transmission parts
Other-than-serious$0$0Jan 17, 1980Closed
Citation 2, item 6
29 CFR 1910.219(f)(3) · Belts, pulleys and power-transmission parts
Other-than-serious$0$0Jan 17, 1980Closed
Citation 2, item 7 Other-than-serious$0$0Jan 17, 1980Closed
Citation 99, item 1
29 CFR 1910.110(h)(11)(vic) · Storage and handling of liquefied petroleum gases
Other-than-serious$0$0Jan 17, 1980Closed

Inspection 217380559 OPENED JUN 21, 1973Closed

Planned · Partial · Safety · 103 employees at the site · Closed Mar 10, 1984

P O Box 617 131 Locust St, Carthage, MO 64836 · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.178(k)(1) · Forklifts and other powered industrial trucks
Other-than-serious$0$0Jun 27, 1973Closed
Citation 1, item 2
29 CFR 1910.178(n)(4) · Forklifts and other powered industrial trucks
Other-than-serious$50$50Jun 27, 1973Closed
Citation 1, item 3
29 CFR 1910.212(a)(3)(ii) · Machine guarding
Other-than-serious$35$35Jun 27, 1973Closed
Citation 1, item 4
29 CFR 1910.213(a)(11) · Woodworking machinery
Other-than-serious$35$35Jun 27, 1973Closed
Citation 1, item 5
29 CFR 1910.213(g)(1) · Woodworking machinery
Other-than-serious$0$0Jun 27, 1973Closed
Citation 1, item 6
29 CFR 1910.215(a)(2) · Grinders and abrasive wheels
Other-than-serious$0$0Jun 27, 1973Closed
Citation 1, item 7
29 CFR 1910.219(a)(1) · Belts, pulleys and power-transmission parts
Other-than-serious$0$0Jun 27, 1973Closed
Citation 1, item 8
29 CFR 1910.242(b) · Hand and power tools
Other-than-serious$35$35Jun 27, 1973Closed

Injury and illness logs

From the Form 300A summaries employers file with OSHA each year. Rate = recordable cases per 100 full-time workers.

In 2025, the Carthage site logged 4 recordable injuries or illnesses among about 167 workers: 2.5 per 100 full-time workers, against a median of 3.3 for its industry. Those cases cost 6 days away from work.

Site and yearWorkersCasesDays-away casesRateIndustry median
Leggett & Platt Incorporated
Carthage · 2025
167 422.53.3

Severe injury reports

Employers must report any work-related amputation, in-patient hospitalization or loss of an eye to OSHA within 24 hours. 1 report on file.

Nov 10, 2021, Carthage: Amputation · amputations · fingertip(s)

An employee was watching a maintenance employee work on an extruder. The employee's left hand was caught in a pinch point between the pulley and the conveyor belt, and the little fingertip was amputated. The extruder was running at the time.

The rules behind these citations

Current text from the Code of Federal Regulations. Some citations were issued under older wording.

29 CFR 1910.110 · Storage and handling of liquefied petroleum gases

29 CFR 1910.110(h)(11)(vic)

(h) Liquefied petroleum gas service stations—(1) Application. This paragraph applies to storage containers, and dispensing devices, and pertinent equipment in service stations where LP-Gas is stored and is dispensed into fuel tanks of motor vehicles. See paragraph (e) of this section for requirements covering use of LP-Gas as a motor fuel. All requirements of paragraph (b) of this section apply to this paragraph unless otherwise noted.

29 CFR 1910.178 · Forklifts and other powered industrial trucks

29 CFR 1910.178(k)(1)

(k) Trucks and railroad cars. (1) The brakes of highway trucks shall be set and wheel chocks placed under the rear wheels to prevent the trucks from rolling while they are boarded with powered industrial trucks.

29 CFR 1910.178(n)(4)

(4) The driver shall be required to slow down and sound the horn at cross aisles and other locations where vision is obstructed. If the load being carried obstructs forward view, the driver shall be required to travel with the load trailing.

29 CFR 1910.212 · Machine guarding

29 CFR 1910.213 · Woodworking machinery

29 CFR 1910.215 · Grinders and abrasive wheels

29 CFR 1910.219 · Belts, pulleys and power-transmission parts

29 CFR 1910.23 · Guarding floor and wall openings and holes

29 CFR 1910.242 · Hand and power tools

29 CFR 1910.243 · Guarding of portable powered tools

29 CFR 1910.309

Other all other miscellaneous fabricated metal product manufacturing employers in Missouri

Source: U.S. Department of Labor, OSHA enforcement data. A citation is OSHA's allegation; employers can contest it, and the status column shows where each item stands. Something wrong on this page? Tell us.