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Future Foam Inc.: OSHA inspections and violations

Newton, Kansas · Polystyrene Foam Product Manufacturing · NAICS 326140

7inspections
32citation items
$37,964current penalties
May 8, 2020last inspection

OSHA has inspected Future Foam Inc. 7 times in Kansas since 1974.

The latest one began on May 8, 2020 on a referral, in Newton.

Those inspections ended with 32 citation items: 24 serious and 8 other-than-serious.

Penalties were first proposed at $59,246 and now stand at $37,964, 36% lower after settlements or reviews.

Scaffolds, general requirements comes up most often in these citations: 3 items under 1926.451.

How that compares: the median penalty per cited inspection for manufacturing employers since 2015 is $4,500, and Future Foam Inc. averages $10,120 (2 cited inspections).

Future Foam Inc. also files yearly injury logs with OSHA, summarized below.

It reported 1 severe injury to OSHA since 2015.

Future Foam Inc.: OSHA citation items per year, 1974 to 2020
Citation items per year, by inspection date.

Kansas · latest 90 days of OSHA records

45employers cited

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Inspection history

Inspection 344749106 OPENED MAY 8, 2020Closed

Referral · Partial · Safety · 70 employees at the site · Closed Aug 4, 2020

520 S. Payton St., Newton, KS 67114 · Polystyrene Foam Product Manufacturing · OSHA's record · Phone and website on Google Maps

Incident on May 5, 2020: Employee crawling on board covering lift falls and breaks hi

At 6:00 a.m. on May 5, 2020, an employee was crawling on a board that covered a lift. The employee fell approximately 5 feet and broke his hip. The employee was hospitalized.

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1a
29 CFR 1910.27(a) · Scaffolds and rope descent systems
Serious$13,494$10,120Jun 4, 2020Final
Citation 1, item 1b
29 CFR 1910.28(b)(1)(i) · Fall protection in general industry
Serious$13,494$10,120Jun 4, 2020Final

Inspection 340474972 OPENED MAR 19, 2015Closed

Planned · Partial · Health · 50 employees at the site · Closed Jun 8, 2015

520 S. Payton St., Newton, KS 67114 · Polystyrene Foam Product Manufacturing · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.132(d)(2) · Personal protective equipment, general requirements
Other-than-serious$0$0May 8, 2015Final

Inspection 340457357 OPENED MAR 12, 2015Closed

Planned · No inspection · Health · 50 employees at the site · Closed Mar 12, 2015

520 S. Payton St., Newton, KS 67114 · Plastics Material and Resin Manufacturing · OSHA's record · Phone and website on Google Maps

No citations from this inspection.

Inspection 308642727 OPENED DEC 15, 2005Closed

Planned · Complete · Safety · 61 employees at the site · Closed Feb 7, 2006

520 S. Payton, Newton, KS 67114 · Polystyrene Foam Product Manufacturing · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1a
29 CFR 1910.178(l) · Forklifts and other powered industrial trucks
Serious$1,275$638Jan 13, 2006Closed
Citation 1, item 1b
29 CFR 1910.178(l)(4)(iii) · Forklifts and other powered industrial trucks
Serious$0$0Jan 13, 2006Closed
Citation 1, item 2
29 CFR 1910.212(a)(1) · Machine guarding
Serious$1,083$542Jan 13, 2006Closed
Citation 1, item 3a
29 CFR 1910.219(d)(1) · Belts, pulleys and power-transmission parts
Serious$1,275$638Jan 13, 2006Closed
Citation 1, item 3b
29 CFR 1910.219(e)(3)(i) · Belts, pulleys and power-transmission parts
Serious$0$0Jan 13, 2006Closed
Citation 1, item 4
29 CFR 1910.253(b)(4)(i) · Gas welding and cutting
Serious$1,700$850Jan 13, 2006Closed
Citation 1, item 5
29 CFR 1910.305(b)(1) · Electrical wiring methods
Serious$1,275$638Jan 13, 2006Closed
Citation 1, item 6
29 CFR 1910.305(g)(2)(iii) · Electrical wiring methods
Serious$1,275$638Jan 13, 2006Closed
Citation 2, item 1
29 CFR 1910.303(g)(1)(i) · Electrical equipment, general requirements
Other-than-serious$0$0Jan 13, 2006Closed

Inspection 306171430 OPENED OCT 16, 2003Closed

Planned · Complete · Health · 60 employees at the site · Closed Jul 16, 2004

520 S. Payton, Newton, KS 67114 · Plastics Material and Resin Manufacturing · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1a
29 CFR 1910.37(b)(2) · Exit routes
Serious$1,125$844Nov 19, 2003Final
Citation 1, item 1b
29 CFR 1910.37(b)(4) · Exit routes
Serious$0$0Nov 19, 2003Final
Citation 1, item 2b
29 CFR 1910.133(a)(1) · Eye and face protection
Serious$0$0Nov 19, 2003Final
Citation 1, item 3
29 CFR 1910.132(d)(1) · Personal protective equipment, general requirements
Serious$1,500$1,125Nov 19, 2003Final
Citation 1, item 4a
29 CFR 1910.134(c)(2)(ii) · Respiratory protection
Serious$1,125$844Nov 19, 2003Final
Citation 1, item 4b
29 CFR 1910.134(k)(6) · Respiratory protection
Serious$0$0Nov 19, 2003Final
Citation 1, item 5a
29 CFR 1910.212(a)(1) · Machine guarding
Serious$1,500$1,125Nov 19, 2003Final
Citation 1, item 6
29 CFR 1910.305(b)(2) · Electrical wiring methods
Other-than-serious$1,125$844Nov 19, 2003Final
Citation 2, item 2
29 CFR 1910.219(i)(2) · Belts, pulleys and power-transmission parts
Other-than-serious$0$0Nov 19, 2003Final
Citation 2, item 3
29 CFR 1910.303(f) · Electrical equipment, general requirements
Other-than-serious$0$0Nov 19, 2003Final

Inspection 301009957 OPENED JUL 31, 1997Closed

Unprogrammed related · Complete · Safety · 2 employees at the site · Closed Aug 17, 1998

520 S. Payton, Newton, KS 67114 · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 2
29 CFR 1926.451(b)(1) · Scaffolds, general requirements
Serious$4,500$2,250Aug 4, 1997Closed
Citation 1, item 3
29 CFR 1926.451(g)(1) · Scaffolds, general requirements
Serious$4,500$2,250Aug 4, 1997Closed
Citation 1, item 4a
29 CFR 1926.454(a) · Scaffold training
Serious$4,500$2,250Aug 4, 1997Closed
Citation 1, item 4b
29 CFR 1926.454(b) · Scaffold training
Serious$0$0Aug 4, 1997Closed
Citation 1, item 5a
29 CFR 1926.501(b)(2)(i) · Fall protection in construction
Serious$4,500$2,250Aug 4, 1997Closed
Citation 1, item 5b
29 CFR 1926.502(a)(2) · Fall protection systems
Serious$0$0Aug 4, 1997Closed
Citation 1, item 5c
29 CFR 1926.503(a)(1) · Fall protection training in construction
Serious$0$0Aug 4, 1997Closed
Citation 2, item 1
29 CFR 1926.451(h)(1) · Scaffolds, general requirements
Other-than-serious$0$0Aug 4, 1997Closed

Inspection 217486174 OPENED MAR 15, 1974Closed

Planned · Complete · Health · 18 employees at the site · Closed Mar 10, 1984

1500 Southeast Sixth, Newton, KS 67114 · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.151(b) · First aid and eyewash
Other-than-serious$0$0Apr 9, 1974Closed
Citation 1, item 2
29 CFR 1910.178(l) · Forklifts and other powered industrial trucks
Other-than-serious$0$0Apr 9, 1974Closed

Injury and illness logs

From the Form 300A summaries employers file with OSHA each year. Rate = recordable cases per 100 full-time workers.

In 2025, the Newton site logged 4 recordable injuries or illnesses among about 53 workers: 7.6 per 100 full-time workers, against a median of 2.6 for its industry. Those cases cost 1 days away from work.

Site and yearWorkersCasesDays-away casesRateIndustry median
Future Foam Inc
Newton · 2025
53 417.62.6
Future Foam Inc.
Newton · 2024
53 000.02.6
Future Foam
Newton · 2022
56 8414.32.6

Severe injury reports

Employers must report any work-related amputation, in-patient hospitalization or loss of an eye to OSHA within 24 hours. 1 report on file.

May 5, 2020, Newton: Hospitalization · fractures · hip(s)

A temporary employee fell from a board to the ground about 5 feet below. The board was on top of a retracted scissor lift. The employee was hospitalized, having suffered a broken hip that required surgery.

The rules behind these citations

Current text from the Code of Federal Regulations. Some citations were issued under older wording.

29 CFR 1910.132 · Personal protective equipment, general requirements

29 CFR 1910.132(d)(1)

(d) Hazard assessment and equipment selection. (1) The employer shall assess the workplace to determine if hazards are present, or are likely to be present, which necessitate the use of personal protective equipment (PPE). If such hazards are present, or likely to be present, the employer shall:

29 CFR 1910.132(d)(2)

(2) The employer shall verify that the required workplace hazard assessment has been performed through a written certification that identifies the workplace evaluated; the person certifying that the evaluation has been performed; the date(s) of the hazard assessment; and, which identifies the document as a certification of hazard assessment.

29 CFR 1910.133 · Eye and face protection

29 CFR 1910.133(a)(1)

(a) General requirements. (1) The employer shall ensure that each affected employee uses appropriate eye or face protection when exposed to eye or face hazards from flying particles, molten metal, liquid chemicals, acids or caustic liquids, chemical gases or vapors, or potentially injurious light radiation.

29 CFR 1910.134 · Respiratory protection

29 CFR 1910.151 · First aid and eyewash

29 CFR 1910.178 · Forklifts and other powered industrial trucks

29 CFR 1910.212 · Machine guarding

29 CFR 1910.219 · Belts, pulleys and power-transmission parts

29 CFR 1910.253 · Gas welding and cutting

29 CFR 1910.27 · Scaffolds and rope descent systems

29 CFR 1910.28 · Fall protection in general industry

29 CFR 1910.303 · Electrical equipment, general requirements

29 CFR 1910.305 · Electrical wiring methods

29 CFR 1910.37 · Exit routes

29 CFR 1926.451 · Scaffolds, general requirements

29 CFR 1926.454 · Scaffold training

29 CFR 1926.501 · Fall protection in construction

29 CFR 1926.502 · Fall protection systems

29 CFR 1926.503 · Fall protection training in construction

Other polystyrene foam product manufacturing employers in Kansas

Alert subscribers get notified of each newly cited employer in Kansas the morning it is posted. See the alert plans.

Source: U.S. Department of Labor, OSHA enforcement data. A citation is OSHA's allegation; employers can contest it, and the status column shows where each item stands. Something wrong on this page? Tell us.