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Genisys Controls, LLC: OSHA inspections and violations

San Antonio, Texas · Instruments and Related Products Manufacturing for Measuring, Displaying, and Controlling Industrial Process Variables · NAICS 334513

2inspections
2citation items
$8,374current penalties
Dec 14, 2020last inspection

Since 2018, OSHA inspectors have visited Genisys Controls, LLC in Texas 2 times.

The most recent inspection opened on Dec 14, 2020 on a referral, in Rosenberg.

In all, OSHA issued 2 citation items: 1 serious and 1 other-than-serious.

The penalties, $8,374 in total, stand where OSHA first set them.

Among manufacturing employers, the typical cited inspection since 2015 ends with a $3,600 penalty. Genisys Controls, LLC averages $4,187 across 2 cited inspections.

Genisys Controls, LLC also files yearly injury logs with OSHA, summarized below.

It reported 1 severe injury to OSHA since 2015.

Genisys Controls, LLC: OSHA citation items per year, 2018 to 2020
Citation items per year, by inspection date.

Texas · latest 90 days of OSHA records

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Inspection history

Inspection 345065270 OPENED DEC 14, 2020Closed

Referral · Partial · Safety · 64 employees at the site · Closed Feb 10, 2021

2151 Randon Dyer Rd., Rosenberg, TX 77471 · Oil and Gas Field Machinery and Equipment Manufacturing · OSHA's record · Phone and website on Google Maps

Incident on Dec 11, 2020: Thumb is caught in punch press clamp, resulting in partial a

At approximately 8:15 a.m. on December 11, 2020, Employee #1 was operating a punch press and placing a small panel with a gasket in the machine. The punch press uses hydraulic clamps to secure the part, controlled by a covered foot pedal. A metal U-shaped bar was used to protect the gasket during the operation. Employee #1 prematurely released pressure on the foot pedal before completing the placement of the metal guard. His thumb was caught between the metal guard and the clamp, resulting in a partial amputation. The clamp was not equipped with a guard. Emergency services were called, and Employee #1 was hospitalized for treatment.

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.212(a)(1) · Machine guarding
Serious$7,374$7,374Jan 15, 2021Final

Inspection 343286092 OPENED JUL 10, 2018Closed

Planned · Complete · Safety · 300 employees at the site · Closed Sep 12, 2018

5757 Farion Drive, San Antonio, TX 78249 · Instruments and Related Products Manufacturing for Measuring, Displaying, and Controlling Industrial Process Variables · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1904.40(a) · Giving injury records to OSHA
Other-than-serious$1,000$1,000Aug 24, 2018Final

Injury and illness logs

From the Form 300A summaries employers file with OSHA each year. Rate = recordable cases per 100 full-time workers.

In 2025, the San Antonio site logged 1 recordable injury or illness among about 547 workers: 0.2 per 100 full-time workers, against a median of 0.3 for its industry.

Site and yearWorkersCasesDays-away casesRateIndustry median
EControls
San Antonio · 2025
547 100.20.3
Automated Wiring Systems
San Antonio · 2025
25 103.52.7
FWMurphy Production Controls
Rosenberg · 2022
198 301.60.3

Severe injury reports

Employers must report any work-related amputation, in-patient hospitalization or loss of an eye to OSHA within 24 hours. 1 report on file.

Dec 11, 2020, Rosenberg: Amputation · amputations · fingertip(s)

An employee was operating a punch press, loading a piece of sheet metal and placing a metal bracket near clamps (to protect the rubber seal of a door panel when a clamp comes down). The clamp came down and the bracket amputated the tip of his left thumb.

The rules behind these citations

Current text from the Code of Federal Regulations. Some citations were issued under older wording.

29 CFR 1904.40 · Giving injury records to OSHA

29 CFR 1904.40(a)

(a) Basic requirement. When an authorized government representative asks for the records you keep under part 1904, you must provide copies of the records within four (4) business hours.

29 CFR 1910.212 · Machine guarding

29 CFR 1910.212(a)(1)

(a) Machine guarding—(1) Types of guarding. One or more methods of machine guarding shall be provided to protect the operator and other employees in the machine area from hazards such as those created by point of operation, ingoing nip points, rotating parts, flying chips and sparks. Examples of guarding methods are—barrier guards, two-hand tripping devices, electronic safety devices, etc.

Other instruments and related products manufacturing for measuring, displaying, and controlling industrial process variables employers in Texas

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Source: U.S. Department of Labor, OSHA enforcement data. A citation is OSHA's allegation; employers can contest it, and the status column shows where each item stands. Something wrong on this page? Tell us.