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Genpak LLC: OSHA inspections and violations

Longview, Texas · All Other Plastics Product Manufacturing · NAICS 326199

11inspections
9citation items
$40,819current penalties
Oct 7, 2026last inspection

Since 1985, OSHA inspectors have visited Genpak LLC in Texas 11 times.

The most recent inspection opened on Oct 7, 2026 to follow up on an earlier case, in Carthage and is still open.

In all, OSHA issued 9 citation items: 2 serious and 7 other-than-serious.

The proposed penalties came to $51,820; today they stand at $40,819, 21% less.

The rule cited most here is 1910.22 (walking-working surfaces), 2 times.

Among manufacturing employers, the typical cited inspection since 2015 ends with a $4,500 penalty. Genpak LLC averages $9,786 across 4 cited inspections.

Genpak LLC also files yearly injury logs with OSHA, summarized below.

It reported 6 severe injuries to OSHA since 2015.

Genpak LLC: OSHA citation items per year, 1985 to 2026
Citation items per year, by inspection date.

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Inspection history

Inspection 349207910 OPENED OCT 7, 2026Open

Follow-up · Partial · Safety · 60 employees at the site · Open

505 E. Cotton Street, Carthage, TX 75633 · All Other Plastics Product Manufacturing · OSHA's record · Phone and website on Google Maps

No citations from this inspection so far.

Inspection 348823717 OPENED MAR 20, 2026Open

Referral · Partial · Safety · 120 employees at the site · Open

505 East Cotton Street, Carthage, TX 75633 · All Other Plastics Product Manufacturing · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.147(c)(6)(i) · Lockout/tagout
Other-than-serious$16,550$9,930Aug 20, 2026Final

Inspection 345516280 OPENED SEP 7, 2021Closed

Follow-up · Partial · Safety · 150 employees at the site · Closed Oct 14, 2021

1101 W. Harrison Road, Longview, TX 75604 · Polystyrene Foam Product Manufacturing · OSHA's record · Phone and website on Google Maps

No citations from this inspection.

Inspection 345519748 OPENED SEP 7, 2021Closed

Follow-up · Partial · Safety · 150 employees at the site · Closed Nov 12, 2021

1101 W. Harrison Road, Longview, TX 75604 · Polystyrene Foam Product Manufacturing · OSHA's record · Phone and website on Google Maps

No citations from this inspection.

Inspection 345488811 OPENED AUG 20, 2021Closed

Follow-up · Partial · Safety · 80 employees at the site · Closed Oct 26, 2021

505 E. Cotton Street, Carthage, TX 75633 · All Other Plastics Product Manufacturing · OSHA's record · Phone and website on Google Maps

No citations from this inspection.

Inspection 344147319 OPENED JUL 9, 2019Closed

Referral · Partial · Safety · 150 employees at the site · Closed Oct 31, 2019

1101 W. Harrison Rd., Longview, TX 75604 · Industrial and Personal Service Paper Merchant Wholesalers · OSHA's record · Phone and website on Google Maps

Incident on Jul 6, 2019: Employee amputates finger in machine point of operation

At 8:15 a.m. on July 6, 2019, an employee was working on a GL1 machine when he placed his right hand in the point of operation (POO). The employee amputated his middle finger requiring medical treatment. The employee was treated but was not hospitalized.

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.212(a)(1) · Machine guarding
Other-than-serious$13,260$13,260Sep 6, 2019Final

Inspection 344121173 OPENED JUN 27, 2019Closed

Planned · Partial · Health · 155 employees at the site · Closed Nov 26, 2019

1101 W. Harrison Road, Longview, TX 75604 · Polystyrene Foam Product Manufacturing · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.22(a)(3) · Walking-working surfaces
Other-than-serious$7,577$4,546Oct 2, 2019Final

Inspection 342156684 OPENED MAR 7, 2017Closed

Referral · Partial · Safety · 150 employees at the site · Closed Jul 21, 2017

505 E. Cotton Street, Carthage, TX 75633 · All Other Plastics Product Manufacturing · OSHA's record · Phone and website on Google Maps

Incident on Mar 1, 2017: Worker un-jamming rotary airlock has four fingers amputated

At 7:00 p.m. on March 1, 2017, Employee #1, employed by a food packaging manufacturer, was working at a crystallizing machine. She was un-jamming the machine's rotary airlock when four fingers of her left hand were amputated. Emergency services were called, and Employee #1 was transported to the hospital. She was admitted and treated for the amputations.

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.147(d)(4)(i) · Lockout/tagout
Other-than-serious$11,408$11,408Jun 6, 2017Final
3 older inspections

Inspection 340683382 OPENED JUN 2, 2015Closed

Fatality or catastrophe · No inspection · Safety · 144 employees at the site · Closed Sep 2, 2015

505 East Cotton Street, Carthage, TX 75633 · All Other Plastics Product Manufacturing · OSHA's record · Phone and website on Google Maps

No citations from this inspection.

Inspection 309540656 OPENED OCT 18, 2006Closed

Complaint · Partial · Health · 1,500 employees at the site · Closed Feb 20, 2007

1101 W. Harrison Road, Longview, TX 75604 · All Other Plastics Product Manufacturing · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
OSH Act Section 5(a)(1) · General Duty Clause
Serious$2,625$1,575Jan 30, 2007Closed
Citation 2, item 1
29 CFR 1910.22(b)(1) · General requirements
Other-than-serious$0$0Jan 30, 2007Closed

Inspection 100313469 OPENED AUG 21, 1985Closed

Complaint · Complete · Safety · 44 employees at the site · Closed Oct 1, 1986

1101 W Harrison Rd, Longview, TX 75604 · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.212(a)(3)(ii) · Machine guarding
Serious$400$100Sep 12, 1985Closed
Citation 2, item 1
29 CFR 1910.215(b)(9) · Grinders and abrasive wheels
Other-than-serious$0$0Sep 12, 1985Closed
Citation 2, item 2
29 CFR 1910.252(a)(2)(ivc) · Welding fire safety
Other-than-serious$0$0Sep 12, 1985Closed

Injury and illness logs

From the Form 300A summaries employers file with OSHA each year. Rate = recordable cases per 100 full-time workers.

In 2025, the Longview site logged 8 recordable injuries or illnesses among about 210 workers: 3.6 per 100 full-time workers, against a median of 2.6 for its industry. Those cases cost 5 days away from work.

Site and yearWorkersCasesDays-away casesRateIndustry median
Genpak Longview
Longview · 2025
210 813.62.6
Genpak Carthage
Carthage · 2025
125 938.02.6
Longview site
Longview · 2023
200 1205.72.6
Carthage site
Carthage · 2023
90 414.42.6

Severe injury reports

Employers must report any work-related amputation, in-patient hospitalization or loss of an eye to OSHA within 24 hours. 6 reports on file.

Mar 12, 2025, Longview: Amputation · amputations, avulsions, enucleations unspecified · finger or thumb tip(s), nail(s)

An employee had just replaced a belt on a silo blower. While the employee was testing the blower by manually turning the belt, the belt and pulley caught the employee's fingertip. The fingertip was amputated.

Mar 9, 2022, Carthage: Hospitalization · fractures · knee(s)

The regrind system malfunctioned, due to clogged resin. An employee went to the blend room to assess the issue. Once resin was flowing again, the employee was exiting the platform using a ladder and, having residual resin dust on gloves, his hand slipped off the ladder causing him to lose his footing and fall to floor. The employee suffered a knee fracture.

Dec 17, 2021, Carthage: Hospitalization · cuts, lacerations · arm(s), unspecified

An employee was using a tape measure to gauge the width of a plastic sheet as it went into an oven. The tape measure got caught on the sheet and was pulled in. The employee was caught between the sheet and the idle roller, suffering a cut to the arm.

Jul 6, 2019, Longview: Hospitalization, amputation · amputations · fingertip(s)

An employee was helping start up an extruder, pulling the sheet over the mandrel for string-up. The sheet bunched up on the bar of the mandrel blade, and the blade amputated the employee's right middle fingertip.

Dec 27, 2018, Longview: Hospitalization · fractures · arm(s), unspecified

An employee was loading a roll of material with a pallet jack. The jack rolled backwards and crushed his right arm against a machine and fractured it.

Mar 1, 2017, Carthage: Amputation · amputations · hand(s), n.e.c.

An employee was clearing a jam from the crystallizer machine when her hand was caught in the rotating throat resulting in amputation of her hand. The machine was not locked out at the time.

The rules behind these citations

Current text from the Code of Federal Regulations. Some citations were issued under older wording.

29 CFR 1910.147 · Lockout/tagout

29 CFR 1910.147(c)(6)(i)

(6) Periodic inspection. (i) The employer shall conduct a periodic inspection of the energy control procedure at least annually to ensure that the procedure and the requirements of this standard are being followed.

29 CFR 1910.147(d)(4)(i)

(4) Lockout or tagout device application. (i) Lockout or tagout devices shall be affixed to each energy isolating device by authorized employees.

29 CFR 1910.212 · Machine guarding

29 CFR 1910.212(a)(1)

(a) Machine guarding—(1) Types of guarding. One or more methods of machine guarding shall be provided to protect the operator and other employees in the machine area from hazards such as those created by point of operation, ingoing nip points, rotating parts, flying chips and sparks. Examples of guarding methods are—barrier guards, two-hand tripping devices, electronic safety devices, etc.

29 CFR 1910.215 · Grinders and abrasive wheels

29 CFR 1910.22 · Walking-working surfaces

29 CFR 1910.252 · Welding fire safety

OSH Act Section 5 · General Duty Clause

Other all other plastics product manufacturing employers in Texas

Source: U.S. Department of Labor, OSHA enforcement data. A citation is OSHA's allegation; employers can contest it, and the status column shows where each item stands. Something wrong on this page? Tell us.