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Johnson Controls Inc: OSHA inspections and violations

Wichita, Kansas · Air-Conditioning and Warm Air Heating Equipment and Commercial and Industrial Refrigeration Equipment Manufacturing · NAICS 333415

20inspections
28citation items
$67,422current penalties
Jul 8, 2024last inspection

Since 1985, OSHA inspectors have visited Johnson Controls Inc in Kansas 20 times.

The most recent inspection opened on Jul 8, 2024 on a referral, in Wichita.

In all, OSHA issued 28 citation items: 18 serious and 10 other-than-serious.

The proposed penalties came to $89,489; today they stand at $67,422, 25% less.

The rule cited most here is 1910.212 (machine guarding), 4 times.

Among manufacturing employers, the typical cited inspection since 2015 ends with a $3,600 penalty. Johnson Controls Inc averages $6,314 across 6 cited inspections.

Johnson Controls Inc also files yearly injury logs with OSHA, summarized below.

It reported 7 severe injuries to OSHA since 2015.

The Wage and Hour Division has 1 case on it since 2015, with $0 in back wages owed to workers.

Johnson Controls Inc: OSHA citation items per year, 1985 to 2024
Citation items per year, by inspection date.

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Inspection history

Inspection 347616708 OPENED JUL 8, 2024Closed

Referral · Partial · Safety · 1,000 employees at the site · Closed Sep 12, 2024

801 E. 37th St. N, Wichita, KS 67219 · All Other Miscellaneous General Purpose Machinery Manufacturing · OSHA's record · Phone and website on Google Maps

No citations from this inspection.

Inspection 347153736 OPENED DEC 8, 2023Closed

Referral · Partial · Safety · 1,100 employees at the site · Closed Apr 3, 2024

3120 N. Mead St. Northeast Corner Of Building 12, Wichita, KS 67219 · Air-Conditioning and Warm Air Heating Equipment and Commercial and Industrial Refrigeration Equipment Manufacturing · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.212(a)(1) · Machine guarding
Serious$16,131$9,679Feb 21, 2024Final

Inspection 347053019 OPENED OCT 23, 2023Closed

Complaint · Partial · Safety · 890 employees at the site · Closed Mar 8, 2024

3110 N. Mead St, Park City, KS 67219 · Industrial Machinery and Equipment Merchant Wholesalers · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.178(m)(5)(ii) · Forklifts and other powered industrial trucks
Serious$5,185$5,185Jan 23, 2024Final

Inspection 345039986 OPENED NOV 24, 2020Closed

Referral · Partial · Safety · 1,500 employees at the site · Closed Jan 21, 2022

3110 N Mead St, Wichita, KS 67219 · Air-Conditioning and Warm Air Heating Equipment and Commercial and Industrial Refrigeration Equipment Manufacturing · OSHA's record · Phone and website on Google Maps

Incident on Nov 22, 2020: Employee fractures lower leg when struck by fork extension

At 6:25 a.m. on November 22, 2020, an employee was attempting to straighten a bent fork extension so it would not slide off the fork. The fork extension broke, striking the employee and causing the employee to fall. The employee was hospitalized to treat fractures to the lower leg.

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 2, item 1
29 CFR 1910.178(a)(4) · Forklifts and other powered industrial trucks
Other-than-serious$0$5,852Apr 19, 2021Final

Inspection 342550449 OPENED AUG 17, 2017Closed

Complaint · Partial · Safety · 1,600 employees at the site · Closed Dec 15, 2017

3110 N Mead St, Wichita, KS 67219 · Warm Air Heating and Air-Conditioning Equipment and Supplies Merchant Wholesalers · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.179(g)(1)(v) · Overhead and gantry cranes
Serious$6,542$4,579Nov 22, 2017Final
Citation 1, item 2a Serious$7,696$5,387Nov 22, 2017Final
Citation 1, item 2b Serious$0$0Nov 22, 2017Final
Citation 1, item 2c Serious$0$0Nov 22, 2017Final

Inspection 341579928 OPENED JUN 24, 2016Closed

Complaint · Partial · Safety · 75 employees at the site · Closed Sep 19, 2016

8909 E. 35th St. N., Wichita, KS 67226 · Heating Equipment (except Warm Air Furnaces) Manufacturing · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.176(a) · Material storage and aisles
Other-than-serious$4,000$2,800Jul 29, 2016Final

Inspection 341367670 OPENED MAR 31, 2016Closed

Referral · Partial · Safety · 20 employees at the site · Closed Jul 12, 2016

915 W Spruce Street, Olathe, KS 66061 · Air-Conditioning and Warm Air Heating Equipment and Commercial and Industrial Refrigeration Equipment Manufacturing · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1926.1053(b)(1) · Ladders in construction
Other-than-serious$4,400$4,400Jun 3, 2016Final

Inspection 339906927 OPENED AUG 19, 2014Closed

Complaint · Partial · Safety · 1,300 employees at the site · Closed Aug 26, 2014

3110 N. Mead, Wichita, KS 67219 · Air-Conditioning and Warm Air Heating Equipment and Commercial and Industrial Refrigeration Equipment Manufacturing · OSHA's record · Phone and website on Google Maps

No citations from this inspection.

12 older inspections

Inspection 339819450 OPENED JUN 23, 2014Closed

Follow-up · Partial · Safety · 150 employees at the site · Closed Jun 23, 2014

3110 N. Mead, Wichita, KS 67219 · Air-Conditioning and Warm Air Heating Equipment and Commercial and Industrial Refrigeration Equipment Manufacturing · OSHA's record · Phone and website on Google Maps

No citations from this inspection.

Inspection 339752388 OPENED MAY 1, 2014Closed

Complaint · Partial · Safety · 1,100 employees at the site · Closed May 2, 2014

3120 N. Mead St., Wichita, KS 67219 · Air-Conditioning and Warm Air Heating Equipment and Commercial and Industrial Refrigeration Equipment Manufacturing · OSHA's record · Phone and website on Google Maps

No citations from this inspection.

Inspection 339070211 OPENED MAY 16, 2013Closed

Complaint · Partial · Safety · 150 employees at the site · Closed Sep 19, 2013

3120 N. Mead St., Wichita, KS 67219 · Air-Conditioning and Warm Air Heating Equipment and Commercial and Industrial Refrigeration Equipment Manufacturing · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.151(c) · First aid and eyewash
Other-than-serious$2,550$2,485Aug 26, 2013Final
Citation 1, item 2
29 CFR 1910.212(a)(1) · Machine guarding
Serious$7,000$7,000Aug 26, 2013Final
Citation 1, item 3a
29 CFR 1910.219(d)(1) · Belts, pulleys and power-transmission parts
Other-than-serious$2,550$2,485Aug 26, 2013Final
Citation 1, item 3b
29 CFR 1910.219(e)(1)(i) · Belts, pulleys and power-transmission parts
Other-than-serious$0$0Aug 26, 2013Final
Citation 2, item 1
29 CFR 1910.215(b)(9) · Grinders and abrasive wheels
Serious$15,000$7,000Aug 26, 2013Final

Inspection 334254349 OPENED MAY 10, 2012Closed

Complaint · Partial · Safety · 1,200 employees at the site · Closed Aug 14, 2012

3110 N. Mead, Wichita, KS 67219 · Air-Conditioning and Warm Air Heating Equipment and Commercial and Industrial Refrigeration Equipment Manufacturing · OSHA's record · Phone and website on Google Maps

Incident on May 3, 2012: Employees struck by pressurized compressor fragments

At 12 noon on May 3, 2012, Employees were checking for leaks at the 410 line while the compressor and related components were under high pressure. Both the compressor and copper tubing exploded and the employees were hit by fragments of the tubing and compressor, lacerating their arms, neck, and abdomen. abdomen.

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.212(a)(1) · Machine guarding
Other-than-serious$7,000$4,900Jul 10, 2012Final

Inspection 312797152 OPENED FEB 3, 2009Closed

Complaint · Partial · Safety · 930 employees at the site · Closed Feb 27, 2009

3120 N. Meade, Wichita, KS 67204 · Heating Equipment (except Warm Air Furnaces) Manufacturing · OSHA's record · Phone and website on Google Maps

No citations from this inspection.

Inspection 311792444 OPENED SEP 5, 2008Closed

Planned · No inspection · Health · 25 employees at the site · Closed Sep 5, 2008

404 S. Holland, Ste. 1, Wichita, KS 67209 · Plumbing, Heating, and Air-Conditioning Contractors · OSHA's record · Phone and website on Google Maps

No citations from this inspection.

Inspection 311791438 OPENED AUG 7, 2008Closed

Planned · Partial · Safety · 900 employees at the site · Closed Sep 19, 2008

811 E. 3rd St. N., Wichita, KS 67204 · Air-Conditioning and Warm Air Heating Equipment and Commercial and Industrial Refrigeration Equipment Manufacturing · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.212(a)(1) · Machine guarding
Serious$1,125$1,125Aug 14, 2008Closed
Citation 1, item 2
29 CFR 1910.215(a)(4) · Grinders and abrasive wheels
Serious$956$478Aug 14, 2008Closed
Citation 1, item 3
29 CFR 1910.215(b)(9) · Grinders and abrasive wheels
Serious$956$478Aug 14, 2008Closed
Citation 1, item 5
29 CFR 1910.303(f) · Electrical equipment, general requirements
Serious$1,125$1,125Aug 14, 2008Closed
Citation 1, item 6
29 CFR 1910.304(f)(5)(v) · Grounding and circuit protection
Other-than-serious$956$478Aug 14, 2008Closed
Citation 1, item 7
29 CFR 1910.305(b)(1) · Electrical wiring methods
Serious$956$478Aug 14, 2008Closed
Citation 1, item 9
29 CFR 1910.305(j)(4)(iii) · Electrical wiring methods
Other-than-serious$956$478Aug 14, 2008Closed

Inspection 311790588 OPENED JUL 3, 2008Closed

Complaint · Partial · Health · 900 employees at the site · Closed Aug 12, 2008

3110 N. Meade, Wichita, KS 67219 · Air-Conditioning and Warm Air Heating Equipment and Commercial and Industrial Refrigeration Equipment Manufacturing · OSHA's record · Phone and website on Google Maps

No citations from this inspection.

Inspection 110467099 OPENED MAY 16, 1996Closed

Complaint · Partial · Safety · 104 employees at the site · Closed Sep 27, 1996

9828 Commerce Parkway, Lenexa, KS 66215 · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1a
29 CFR 1910.132(d)(2) · Personal protective equipment, general requirements
Serious$1,350$300May 22, 1996Final
Citation 1, item 2a
29 CFR 1910.304(f)(4) · Grounding and circuit protection
Serious$625$250May 22, 1996Final
Citation 1, item 2b
29 CFR 1910.305(g)(2)(iii) · Electrical wiring methods
Serious$0$0May 22, 1996Final
Citation 1, item 3
29 CFR 1910.1200(h) · Hazard communication
Serious$2,250$300May 22, 1996Final

Inspection 106624059 OPENED SEP 26, 1990Closed

Planned · Complete · Safety · 5 employees at the site · Closed Nov 29, 1990

4100 E. Macarthur Dr., Wichita, KS 67210 · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1926.500(d)(1) · Scope, application, and definitions applicable to this subpart
Serious$180$180Nov 5, 1990Closed
Citation 2, item 1
29 CFR 1926.59(g)(8) · Hazard communication
Other-than-serious$0$0Nov 5, 1990Closed

Inspection 103101028 OPENED DEC 22, 1988Closed

Planned · Complete · Safety · 3 employees at the site · Closed Jan 9, 1989

4615 S. Oliver, Wichita, KS 67210 · OSHA's record · Phone and website on Google Maps

No citations from this inspection.

Inspection 1572411 OPENED OCT 31, 1985Closed

Planned · Complete · Safety · 3 employees at the site · Closed Nov 1, 1985

4360 Southeast Blvd., Wichita, KS 67209 · OSHA's record · Phone and website on Google Maps

No citations from this inspection.

Injury and illness logs

From the Form 300A summaries employers file with OSHA each year. Rate = recordable cases per 100 full-time workers.

In 2025, the Lenexa site logged 2 recordable injuries or illnesses among about 114 workers: 1.3 per 100 full-time workers, against a median of 1.8 for its industry.

Site and yearWorkersCasesDays-away casesRateIndustry median
USA KS Lenexa
Lenexa · 2025
114 201.31.8
Wichita KS Branch
Wichita · 2025
41 000.01.8
Johnson Controls- Wichita Site
Wichita · 2024
1,047 930.62.4
Johnson Controls- Park City Site
Park City · 2024
77 000.02.6
Johnson Controls- Park City Site Source 1
Park City · 2024
74 000.02.6
Kansas City KS Branch
Lenexa · 2023
92 101.11.8
Wichita, KS
Wichita · 2021
1,886 500.32.4
US102: Kansas City 332 - SG
Lenexa · 2021
78 211.81.8

Severe injury reports

Employers must report any work-related amputation, in-patient hospitalization or loss of an eye to OSHA within 24 hours. 7 reports on file, the 6 most recent shown.

Jul 3, 2024, Wichita: Hospitalization · electrical burns and electrocution · body systems and other part(s) of body

On July 3, 2024, at approximately 8:00 AM, an employee was installing a pulling sheave in an electrical gear when they received a high-voltage electrical shock and sustained arc flash burns.

Dec 3, 2023, Wichita: Hospitalization · avulsions, enucleations · fingertip(s)

An employee was removing a part from a brake press when the machine's backstop came back and caught the employee's finger against the bottom die. The employee's fingertip was crushed and degloved, and the employee was hospitalized.

Feb 7, 2022, Wichita: Hospitalization · cuts, lacerations · leg(s), unspecified

An employee was trying to push a motor and blower assembly around a corner. The assembly fell off the rail and cut the employee's left leg, including a tendon. The employee was hospitalized.

Nov 22, 2020, Wichita: Hospitalization · fractures · lower leg(s)

A maintenance employee was attempting to straighten a bent forklift extension so it would not slide off the fork. The fork extension broke, struck the employee, and caused the employee to fall. The employee was hospitalized for lower leg fractures.

Jun 25, 2020, Wichita: Amputation · amputations · fingertip(s)

Two employees were preparing to install a new die in a press. One employee was pulling the spring block off the top of the die to accommodate the shut height of the brake press. When the employee got the bolts out of the block, the die hung up on the guide pins; as the employee worked the block loose, the die freed and came down on the stop block. The other employee's right middle finger was…

Apr 26, 2019, Wichita: Hospitalization · heat (thermal) burns, unspecified · nonclassifiable

A maintenance millwright had used an aerosol degreaser to clean the shaft and key on a power press prior to MIG welding. Vapors and/or overspray were in the cavity surrounding the area and did not dissipate prior to striking an arc. A fire resulted that caused burns to the employee's body.

Wage and hour cases

Cases by the Labor Department's Wage and Hour Division since 2015: unpaid minimum wage or overtime, child labor, family leave and more.

Period reviewedViolationsWorkers owedBack wagesPenalties
Jan 1, 2015 to May 18, 2015
Wichita
20$0$0

The rules behind these citations

Current text from the Code of Federal Regulations. Some citations were issued under older wording.

29 CFR 1910.1200 · Hazard communication

29 CFR 1910.1200(h)

(h) Post-mortem data: Increased incidence and/or severity of post-mortem findings may be indicative of maternal toxicity. This can include gross or microscopic pathological findings or organ weight data, including absolute organ weight, organ-to-body weight ratio, or organ-to-brain weight ratio. When supported by findings of adverse histopathological effects in the affected organ(s), the observation of a significant change in the average weight of suspected target organ(s) of treated dams (mothers), compared to those in the control group, may be considered evidence of maternal toxicity.

29 CFR 1910.132 · Personal protective equipment, general requirements

29 CFR 1910.132(d)(2)

(2) The employer shall verify that the required workplace hazard assessment has been performed through a written certification that identifies the workplace evaluated; the person certifying that the evaluation has been performed; the date(s) of the hazard assessment; and, which identifies the document as a certification of hazard assessment.

29 CFR 1910.151 · First aid and eyewash

29 CFR 1910.151(c)

(c) Where the eyes or body of any person may be exposed to injurious corrosive materials, suitable facilities for quick drenching or flushing of the eyes and body shall be provided within the work area for immediate emergency use.

29 CFR 1910.176 · Material storage and aisles

29 CFR 1910.178 · Forklifts and other powered industrial trucks

29 CFR 1910.179 · Overhead and gantry cranes

29 CFR 1910.184 · Slings

29 CFR 1910.212 · Machine guarding

29 CFR 1910.215 · Grinders and abrasive wheels

29 CFR 1910.219 · Belts, pulleys and power-transmission parts

29 CFR 1910.303 · Electrical equipment, general requirements

29 CFR 1910.304 · Grounding and circuit protection

29 CFR 1910.305 · Electrical wiring methods

29 CFR 1926.1053 · Ladders in construction

29 CFR 1926.500 · Scope, application, and definitions applicable to this subpart

29 CFR 1926.59 · Hazard communication

Other air-conditioning and warm air heating equipment and commercial and industrial refrigeration equipment manufacturing employers in Kansas

Source: U.S. Department of Labor, OSHA enforcement data. A citation is OSHA's allegation; employers can contest it, and the status column shows where each item stands. Something wrong on this page? Tell us.