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Johnsonville, LLC: OSHA inspections and violations

Sheboygan Falls, Wisconsin · Meat Processed from Carcasses · NAICS 311612

4inspections
12citation items
$106,501current penalties
Apr 10, 2026last inspection

Since 2020, OSHA inspectors have visited Johnsonville, LLC in Wisconsin 4 times.

The most recent inspection opened on Apr 10, 2026 on a referral, in Sheboygan Falls.

In all, OSHA issued 12 citation items: 9 serious and 3 other-than-serious.

The penalties, $106,501 in total, stand where OSHA first set them.

The rule cited most here is 1910.147 (lockout/tagout), 4 times.

Among manufacturing employers, the typical cited inspection since 2015 ends with a $4,874 penalty. Johnsonville, LLC averages $35,500 across 3 cited inspections.

Johnsonville, LLC also files yearly injury logs with OSHA, summarized below.

It reported 3 severe injuries to OSHA since 2015.

Johnsonville, LLC: OSHA citation items per year, 2020 to 2026
Citation items per year, by inspection date.

Wisconsin · latest 90 days of OSHA records

231employers cited

2 of them in the same industry

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Inspection history

Inspection 348869009 OPENED APR 10, 2026Closed

Referral · Partial · Safety · 205 employees at the site · Closed Oct 22, 2026

N6927 Johnsonville Way, Sheboygan Falls, WI 53085 · Meat Processed from Carcasses · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1a
29 CFR 1910.147(c)(4)(ii) · Lockout/tagout
Serious$16,550$11,585Jul 21, 2026Final
Citation 1, item 2
29 CFR 1910.219(c)(2)(i) · Belts, pulleys and power-transmission parts
Serious$12,059$8,441Jul 21, 2026Final
Citation 1, item 3a
29 CFR 1910.305(b)(1)(i) · Electrical wiring methods
Other-than-serious$14,188$9,932Jul 21, 2026Final
Citation 1, item 3b
29 CFR 1910.334(a)(2)(i) · Using electrical equipment
Other-than-serious$0$0Jul 21, 2026Final

Inspection 348619255 OPENED DEC 2, 2025Closed

Referral · Complete · Safety · 180 employees at the site · Closed Oct 22, 2026

W4315 County Road Jm, Sheboygan Falls, WI 53085 · Meat Processed from Carcasses · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1b
29 CFR 1910.29(b)(2)(i) · Fall protection systems in general industry
Serious$0$11,585Apr 17, 2026Final
Citation 1, item 2b
29 CFR 1910.29(f)(1)(i) · Fall protection systems in general industry
Serious$0$11,585Apr 17, 2026Final
Citation 1, item 3a
29 CFR 1910.147(c)(4)(ii) · Lockout/tagout
Serious$16,550$11,585Apr 17, 2026Final
Citation 1, item 3c
29 CFR 1910.147(d) · Lockout/tagout
Serious$0$0Apr 17, 2026Final
Citation 1, item 4
29 CFR 1910.178(m)(1) · Forklifts and other powered industrial trucks
Serious$16,550$11,585Apr 17, 2026Final
Citation 1, item 5a
29 CFR 1910.212(a)(1) · Machine guarding
Serious$16,550$16,550Apr 17, 2026Final
Citation 1, item 5b
29 CFR 1910.219(c)(2)(i) · Belts, pulleys and power-transmission parts
Serious$0$0Apr 17, 2026Final

Inspection 348593583 OPENED NOV 14, 2025Closed

Referral · Partial · Safety · 173 employees at the site · Closed Nov 18, 2025

W4315 County Road Jm, Sheboygan Falls, WI 53085 · Meat Processed from Carcasses · OSHA's record · Phone and website on Google Maps

No citations from this inspection.

Inspection 344960950 OPENED OCT 6, 2020Closed

Unprogrammed related · Partial · Safety · 372 employees at the site · Closed Sep 28, 2021

N6927 Johnsonville Way, Sheboygan Falls, WI 53085 · All Other Miscellaneous Food Manufacturing · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.147(f)(2)(i) · Lockout/tagout
Other-than-serious$13,653$13,653Mar 5, 2021Final

Injury and illness logs

From the Form 300A summaries employers file with OSHA each year. Rate = recordable cases per 100 full-time workers.

In 2025, the Sheboygan Falls site logged 15 recordable injuries or illnesses among about 491 workers: 3.3 per 100 full-time workers, against a median of 3.7 for its industry. Those cases cost 13 days away from work.

Site and yearWorkersCasesDays-away casesRateIndustry median
Countryside
Sheboygan Falls · 2025
491 1543.33.7
Global Headquarters
Sheboygan Falls · 2025
289 000.00.0
Meadowside
Sheboygan Falls · 2025
189 743.83.7
Riverside
Sheboygan Falls · 2025
176 955.63.7
Tech Center
Sheboygan Falls · 2025
111 000.03.7
Country Side
Sheboygan Falls · 2022
416 521.33.7
Johnsonville - Meadowside Plant
Sheboygan Falls · 2022
382 842.13.7
Johnsonville Sausage Tech Center
Sheboygan Falls · 2018
100 101.13.7

Included with any plan: 22 more yearly logs from these sites, back to 2016, with each site's average rate over its latest three years. Already a subscriber? Sign in.

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Severe injury reports

Employers must report any work-related amputation, in-patient hospitalization or loss of an eye to OSHA within 24 hours. 3 reports on file.

Nov 21, 2025, Sheboygan Falls: Amputation · amputations involving bone loss · other finger(s) n.e.c.

An employee was removing defective packages from a bin on a packaging line. Their left ring finger was caught by a rotating shaft in the packaging conveyor system, resulting in the amputation of the entire finger.

Oct 1, 2025, Sheboygan Falls: Amputation · amputations, avulsions, enucleations unspecified · other finger(s) n.e.c.

An employee was cleaning a part on a pedestal grinder. The employee's middle finger contacted the abrasive wheel, resulting in a partial amputation.

Aug 2, 2018, Sheboygan Falls: Amputation · amputations · finger(s), fingernail(s), unspecified

An employee was inspecting equipment when a sweeper belt/pulley caught her right little finger. Part of the first digit was amputated.

The rules behind these citations

Current text from the Code of Federal Regulations. Some citations were issued under older wording.

29 CFR 1910.147 · Lockout/tagout

29 CFR 1910.147(c)(4)(ii)

(ii) The procedures shall clearly and specifically outline the scope, purpose, authorization, rules, and techniques to be utilized for the control of hazardous energy, and the means to enforce compliance including, but not limited to, the following:

29 CFR 1910.147(d)

(d) Application of control. The established procedures for the application of energy control (the lockout or tagout procedures) shall cover the following elements and actions and shall be done in the following sequence:

29 CFR 1910.147(f)(2)(i)

(2) Check the work area to ensure that all employees have been safely positioned or removed from the area.

29 CFR 1910.178 · Forklifts and other powered industrial trucks

29 CFR 1910.212 · Machine guarding

29 CFR 1910.219 · Belts, pulleys and power-transmission parts

29 CFR 1910.29 · Fall protection systems in general industry

29 CFR 1910.305 · Electrical wiring methods

29 CFR 1910.334 · Using electrical equipment

Other meat processed from carcasses employers in Wisconsin

Alert subscribers get notified of each newly cited employer in Wisconsin the morning it is posted. See the alert plans.

Source: U.S. Department of Labor, OSHA enforcement data. A citation is OSHA's allegation; employers can contest it, and the status column shows where each item stands. Something wrong on this page? Tell us.