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Kapco, Inc.: OSHA inspections and violations

Grafton, Wisconsin · Forging and Stamping · NAICS 332116

21inspections
57citation items
$208,045current penalties
Mar 16, 2022last inspection

Since 1976, OSHA inspectors have visited Kapco, Inc. in Wisconsin 21 times.

The most recent inspection opened on Mar 16, 2022 after a complaint, in Osceola.

In all, OSHA issued 57 citation items: 18 serious, 2 willful, 1 repeat and 36 other-than-serious.

The proposed penalties came to $268,261; today they stand at $208,045, 22% less.

The rule cited most here is 1910.217 (mechanical power presses), 11 times.

Among manufacturing employers, the typical cited inspection since 2015 ends with a $3,600 penalty. Kapco, Inc. averages $45,243 across 4 cited inspections.

Kapco, Inc. also files yearly injury logs with OSHA, summarized below.

It reported 1 severe injury to OSHA since 2015.

Kapco, Inc.: OSHA citation items per year, 1976 to 2022
Citation items per year, by inspection date.

Wisconsin · latest 90 days of OSHA records

232employers cited

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Inspection history

Inspection 345839260 OPENED MAR 16, 2022Closed

Complaint · Partial · Safety · 70 employees at the site · Closed Oct 5, 2022

805 Seminole Avenue, Osceola, WI 54020 · Metal Crown, Closure, and Other Metal Stamping (except Automotive) · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.1200(f)(6)(ii) · Hazard communication
Serious$6,586$4,610Jul 8, 2022Final

Inspection 343675328 OPENED DEC 20, 2018Closed

Referral · Partial · Safety · 251 employees at the site · Closed May 28, 2019

1000 Badger Circle, Grafton, WI 53024 · Forging and Stamping · OSHA's record · Phone and website on Google Maps

Incident on Dec 14, 2018: Employee amputates fingertip when caught between brake press

At 2:00 a.m. on December 14, 2018, an employee was operating a brake press when he pinched his fingertip between a part and die. The employee amputated his fingertip. Hospitalization was not required.

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.212(a)(1) · Machine guarding
Serious$13,260$13,260Mar 8, 2019Final

Inspection 341300010 OPENED MAR 3, 2016Closed

Complaint · Partial · Safety · 42 employees at the site · Closed Jul 25, 2016

1150 Cheyenne Avenue, Grafton, WI 53024 · All Other Miscellaneous Fabricated Metal Product Manufacturing · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 2, item 1
29 CFR 1910.22(b)(2) · General requirements
Other-than-serious$0$0May 17, 2016Final
Citation 2, item 2
29 CFR 1910.134(k)(6) · Respiratory protection
Other-than-serious$0$0May 17, 2016Final

Inspection 340376870 OPENED FEB 12, 2015Closed

Referral · Partial · Safety · 115 employees at the site · Closed Jan 20, 2017

805 Seminole Avenue, Osceola, WI 54020 · Forging and Stamping · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.147(c)(4)(i) · Lockout/tagout
Serious$7,000$7,000Jul 31, 2015Final
Citation 1, item 2a Serious$7,000$7,000Jul 31, 2015Final
Citation 1, item 2b
29 CFR 1910.147(c)(7)(i)(a) · Lockout/tagout
Serious$0$0Jul 31, 2015Final
Citation 1, item 3
29 CFR 1910.147(d)(4)(i) · Lockout/tagout
Serious$7,000$7,000Jul 31, 2015Final
Citation 2, item 1a
29 CFR 1910.255(b)(4) · Resistance welding
Willful$70,000$70,000Jul 31, 2015Final
Citation 2, item 1b
29 CFR 1910.255(b)(4) · Resistance welding
Willful$70,000$0Jul 31, 2015Final
Citation 3, item 1
29 CFR 1910.212(a)(1) · Machine guarding
Repeat$38,500$70,000Jul 31, 2015Final
Citation 4, item 1
29 CFR 1904.39(a)(2) · Reporting deaths and severe injuries
Other-than-serious$7,000$1,000Jul 31, 2015Final
Citation 4, item 2
29 CFR 1910.147(c)(6)(i) · Lockout/tagout
Other-than-serious$1,100$1,100Jul 31, 2015Final

Inspection 339612830 OPENED MAR 5, 2014Closed

Referral · Partial · Safety · 110 employees at the site · Closed Jul 21, 2014

805 Seminole Avenue, Osceola, WI 54020 · Forging and Stamping · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.212(a)(3)(ii) · Machine guarding
Serious$7,000$4,200Jun 16, 2014Final
Citation 2, item 1 Other-than-serious$0$0Jun 16, 2014Final

Inspection 338914542 OPENED FEB 20, 2013Closed

Referral · Partial · Safety · 150 employees at the site · Closed Dec 10, 2013

1000 Badger Cr., Grafton, WI 53024 · Forging and Stamping · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1a
29 CFR 1910.147(c)(4)(ii) · Lockout/tagout
Serious$5,000$5,000May 2, 2013Final
Citation 1, item 1b
29 CFR 1910.147(c)(6)(i) · Lockout/tagout
Serious$5,000$0May 2, 2013Final
Citation 1, item 3
29 CFR 1910.212(a)(1) · Machine guarding
Serious$4,000$2,800May 2, 2013Final
Citation 1, item 4
29 CFR 1910.212(a)(3)(ii) · Machine guarding
Serious$7,000$4,900May 2, 2013Final
Citation 2, item 1
29 CFR 1910.1030(f)(1)(i) · Bloodborne pathogens
Other-than-serious$0$0May 2, 2013Final
Citation 2, item 2
29 CFR 1910.1030(g)(2)(i) · Bloodborne pathogens
Other-than-serious$0$0May 2, 2013Final

Inspection 122392673 OPENED MAY 26, 2010Closed

Complaint · Partial · Health · 100 employees at the site · Closed Oct 13, 2010

1046 Hickory Street, Grafton, WI 53024 · Forging and Stamping · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1 Serious$1,750$1,225Sep 24, 2010Closed
Citation 1, item 2
29 CFR 1910.242(b) · Hand and power tools
Serious$1,750$1,225Sep 24, 2010Closed
Citation 2, item 1
29 CFR 1910.1030(c)(1)(iv) · Bloodborne pathogens
Other-than-serious$0$0Sep 24, 2010Closed
Citation 2, item 2a
29 CFR 1910.1200(f)(5)(i) · Hazard communication
Other-than-serious$0$0Sep 24, 2010Closed
Citation 2, item 2b
29 CFR 1910.1200(f)(5)(ii) · Hazard communication
Other-than-serious$0$0Sep 24, 2010Closed

Inspection 122393879 OPENED MAY 11, 2007Closed

Planned · No inspection · Health · 60 employees at the site · Closed May 15, 2007

1046 Hickory Street, Grafton, WI 53024 · Commercial and Industrial Machinery and Equipment (except Automotive and Electronic) Repair and Maintenance · OSHA's record · Phone and website on Google Maps

No citations from this inspection.

13 older inspections

Inspection 309357184 OPENED NOV 2, 2006Closed

Planned · Partial · Safety · 95 employees at the site · Closed Jan 22, 2007

1046 Hickory Street, Grafton, WI 53024 · Commercial and Industrial Machinery and Equipment (except Automotive and Electronic) Repair and Maintenance · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.212(a)(1) · Machine guarding
Other-than-serious$1,375$1,375Nov 30, 2006Closed
Citation 1, item 2
29 CFR 1910.212(a)(3)(ii) · Machine guarding
Other-than-serious$1,375$1,375Nov 30, 2006Closed
Citation 1, item 3
29 CFR 1910.217(c)(1)(i) · Mechanical power presses
Other-than-serious$1,375$1,375Nov 30, 2006Closed

Inspection 303324677 OPENED MAR 26, 2002Closed

Follow-up · Partial · Safety · 65 employees at the site · Closed Apr 1, 2002

1000 Badger Circle, Grafton, WI 53024 · OSHA's record · Phone and website on Google Maps

No citations from this inspection.

Inspection 303319560 OPENED JAN 22, 2001Closed

Planned · Partial · Safety · 135 employees at the site · Closed Jun 26, 2001

1046 Hickory Street, Grafton, WI 53024 · OSHA's record · Phone and website on Google Maps

No citations from this inspection.

Inspection 303319578 OPENED JAN 22, 2001Closed

Planned · Partial · Safety · 70 employees at the site · Closed Mar 27, 2002

1000 Badger Circle, Grafton, WI 53024 · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.217(c)(1)(i) · Mechanical power presses
Other-than-serious$3,500$2,500Feb 16, 2001Final

Inspection 122041106 OPENED MAR 28, 1995Closed

Complaint · Partial · Safety · 95 employees at the site · Closed Apr 3, 1995

1046 Hickory Street, Grafton, WI 53024 · OSHA's record · Phone and website on Google Maps

No citations from this inspection.

Inspection 102348240 OPENED JAN 15, 1991Closed

Complaint · Partial · Health · 53 employees at the site · Closed May 16, 1991

1046 Hickory Street, Grafton, WI 53024 · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.147(c)(1) · Lockout/tagout
Serious$490$150Jan 25, 1991Closed
Citation 1, item 2
29 CFR 1910.147(c)(5)(i) · Lockout/tagout
Serious$210$150Jan 25, 1991Closed
Citation 1, item 3
29 CFR 1910.242(b) · Hand and power tools
Serious$280$150Jan 25, 1991Closed
Citation 1, item 4
29 CFR 1910.243(c)(3) · Guarding of portable powered tools
Serious$210$150Jan 25, 1991Closed
Citation 3, item 1
29 CFR 1910.37(q)(2) · Exit routes
Other-than-serious$0$0Jan 25, 1991Closed
Citation 3, item 2
29 CFR 1910.212(a)(4) · Machine guarding
Other-than-serious$0$0Jan 25, 1991Closed
Citation 3, item 3a
29 CFR 1910.1000(a)(2) · Air contaminants
Other-than-serious$0$0Jan 25, 1991Closed
Citation 3, item 3b
29 CFR 1910.1000(e) · Air contaminants
Other-than-serious$0$0Jan 25, 1991Closed

Inspection 102355914 OPENED JAN 19, 1990Closed

Complaint · Partial · Health · 40 employees at the site · Closed Feb 20, 1990

1046 Hickory Street, Grafton, WI 53024 · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1904.2(a) · Partial exemption for establishments in certain industries
Other-than-serious$0$0Jan 23, 1990Closed

Inspection 103550919 OPENED NOV 15, 1988Closed

Complaint · Partial · Health · 40 employees at the site · Closed Mar 9, 1989

1046 Hickory Street, Grafton, WI 53024 · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.1200(e)(1) · Hazard communication
Other-than-serious$0$0Jan 20, 1989Closed
Citation 1, item 2
29 CFR 1910.1200(h) · Hazard communication
Other-than-serious$0$0Jan 20, 1989Closed

Inspection 1707082 OPENED MAY 30, 1984Closed

Planned · Complete · Safety · 31 employees at the site · Closed Oct 11, 1984

1046 Hickory St, Grafton, WI 53024 · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.178(l) · Forklifts and other powered industrial trucks
Other-than-serious$0$0Jun 8, 1984Closed
Citation 1, item 2
29 CFR 1910.213(p)(4) · Woodworking machinery
Other-than-serious$0$0Jun 8, 1984Closed
Citation 1, item 3
29 CFR 1910.215(a)(4) · Grinders and abrasive wheels
Other-than-serious$0$0Jun 8, 1984Closed
Citation 1, item 4
29 CFR 1910.252(a)(2)(ivc) · Welding fire safety
Other-than-serious$0$0Jun 8, 1984Closed

Inspection 15556798 OPENED DEC 11, 1979Closed

Follow-up · Partial · Safety · 22 employees at the site · Closed Mar 10, 1984

1046 Hickory, Grafton, WI 53024 · OSHA's record · Phone and website on Google Maps

No citations from this inspection.

Inspection 15546468 OPENED OCT 4, 1979Closed

Complaint · Partial · Safety · 25 employees at the site · Closed Jan 9, 1980

1046 Hickory, Grafton, WI 53024 · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.217(c)(2)(vi) · Mechanical power presses
Other-than-serious$0$0Oct 26, 1979Closed
Citation 1, item 2
29 CFR 1910.217(e)(1)(i) · Mechanical power presses
Other-than-serious$0$0Oct 26, 1979Closed

Inspection 15596463 OPENED MAR 30, 1977Closed

Follow-up · Complete · Safety · 20 employees at the site · Closed Aug 4, 1977

1046 Hickory Street, Grafton, WI 53024 · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.217(e)(1)(i) · Mechanical power presses
Other-than-serious$0$0Apr 1, 1977Closed

Inspection 15494958 OPENED OCT 1, 1976Closed

Complaint · Complete · Safety · 18 employees at the site · Closed Aug 4, 1977

1046 Hickory St, Grafton, WI 53024 · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.217(c)(1)(i) · Mechanical power presses
Serious$500$500Oct 22, 1976Closed
Citation 2, item 1
29 CFR 1904.2(a) · Partial exemption for establishments in certain industries
Other-than-serious$0$0Oct 22, 1976Closed
Citation 2, item 2
29 CFR 1904.5(a) · Determination of work-relatedness
Other-than-serious$0$0Oct 22, 1976Closed
Citation 2, item 3
29 CFR 1910.212(a)(1) · Machine guarding
Other-than-serious$0$0Oct 22, 1976Closed
Citation 2, item 4
29 CFR 1910.217(b)(6)(ii) · Mechanical power presses
Other-than-serious$0$0Oct 22, 1976Closed
Citation 2, item 5
29 CFR 1910.217(b)(6)(i) · Mechanical power presses
Other-than-serious$0$0Oct 22, 1976Closed
Citation 2, item 6
29 CFR 1910.217(b)(8)(i) · Mechanical power presses
Other-than-serious$0$0Oct 22, 1976Closed
Citation 2, item 7
29 CFR 1910.217(d)(9)(iv) · Mechanical power presses
Other-than-serious$0$0Oct 22, 1976Closed
Citation 2, item 8
29 CFR 1910.217(e)(1)(ii) · Mechanical power presses
Other-than-serious$0$0Oct 22, 1976Closed

Injury and illness logs

From the Form 300A summaries employers file with OSHA each year. Rate = recordable cases per 100 full-time workers.

In 2025, the Grafton site logged 8 recordable injuries or illnesses among about 275 workers: 2.9 per 100 full-time workers, against a median of 2.4 for its industry. Those cases cost 6 days away from work.

Site and yearWorkersCasesDays-away casesRateIndustry median
Badger
Grafton · 2025
275 822.92.4
Cheyenne Warehouse
Grafton · 2025
116 221.82.4
Osceola site
Osceola · 2025
49 204.42.4
Kapco Inc. - Badger
Grafton · 2024
325 1233.94.0
Kapco Inc. - Cheyenne
Grafton · 2024
137 201.63.6
Kapco Inc. - Osceola
Osceola · 2024
59 101.84.0
Kapco Inc. - Hickory
Grafton · 2024
18 119.23.6
Kapco - SpeedKore
Grafton · 2024
11 000.05.2

Severe injury reports

Employers must report any work-related amputation, in-patient hospitalization or loss of an eye to OSHA within 24 hours. 1 report on file.

Feb 5, 2015, Osceola: Amputation · amputations · finger(s), fingernail(s), n.e.c.

Employee's finger was amputated when caught in spot welder.

The rules behind these citations

Current text from the Code of Federal Regulations. Some citations were issued under older wording.

29 CFR 1904.2 · Partial exemption for establishments in certain industries

29 CFR 1904.39 · Reporting deaths and severe injuries

29 CFR 1904.39(a)(2)

(2) Within twenty-four (24) hours after the in-patient hospitalization of one or more employees or an employee's amputation or an employee's loss of an eye, as a result of a work-related incident, you must report the in-patient hospitalization, amputation, or loss of an eye to OSHA.

29 CFR 1904.5 · Determination of work-relatedness

29 CFR 1904.5(a)

(a) Basic requirement. You must consider an injury or illness to be work-related if an event or exposure in the work environment either caused or contributed to the resulting condition or significantly aggravated a pre-existing injury or illness. Work-relatedness is presumed for injuries and illnesses resulting from events or exposures occurring in the work environment, unless an exception in § 1904.5(b)(2) specifically applies.

29 CFR 1910.1000 · Air contaminants

29 CFR 1910.1000(a)(2)

(2) Other substances—8-hour Time Weighted Averages. An employee's exposure to any substance in Table Z-1, the exposure limit of which is not preceded by a “C”, shall not exceed the 8-hour Time Weighted Average given for that substance in any 8-hour work shift of a 40-hour work week.

29 CFR 1910.1030 · Bloodborne pathogens

29 CFR 1910.1200 · Hazard communication

29 CFR 1910.134 · Respiratory protection

29 CFR 1910.147 · Lockout/tagout

29 CFR 1910.178 · Forklifts and other powered industrial trucks

29 CFR 1910.212 · Machine guarding

29 CFR 1910.213 · Woodworking machinery

29 CFR 1910.215 · Grinders and abrasive wheels

29 CFR 1910.217 · Mechanical power presses

29 CFR 1910.22 · General requirements

29 CFR 1910.242 · Hand and power tools

29 CFR 1910.243 · Guarding of portable powered tools

29 CFR 1910.252 · Welding fire safety

29 CFR 1910.255 · Resistance welding

29 CFR 1910.37 · Exit routes

29 CFR 1910.95 · Noise

Other forging and stamping employers in Wisconsin

Alert subscribers get notified of each newly cited employer in Wisconsin the morning it is posted. See the alert plans.

Source: U.S. Department of Labor, OSHA enforcement data. A citation is OSHA's allegation; employers can contest it, and the status column shows where each item stands. Something wrong on this page? Tell us.