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Layerzero Power Systems, Inc.: OSHA inspections and violations

Aurora, Ohio · Power, Distribution, and Specialty Transformer Manufacturing · NAICS 335311

3inspections
13citation items
$30,738current penalties
Oct 4, 2024last inspection

Since 2023, OSHA inspectors have visited Layerzero Power Systems, Inc. in Ohio 3 times.

The most recent inspection opened on Oct 4, 2024 on a referral, in Aurora.

In all, OSHA issued 13 citation items: 13 serious.

The proposed penalties came to $58,050; today they stand at $30,738, 47% less.

The rule cited most here is 1910.147 (lockout/tagout), 4 times.

Among manufacturing employers, the typical cited inspection since 2015 ends with a $3,600 penalty. Layerzero Power Systems, Inc. averages $10,246 across 3 cited inspections.

Layerzero Power Systems, Inc. also files yearly injury logs with OSHA, summarized below.

It reported 1 severe injury to OSHA since 2015.

Layerzero Power Systems, Inc.: OSHA citation items per year, 2023 to 2024
Citation items per year, by inspection date.

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Inspection history

Inspection 347801367 OPENED OCT 4, 2024Closed

Referral · Partial · Safety · 50 employees at the site · Closed Dec 12, 2024

1500 Danner Dr., Aurora, OH 44202 · Power, Distribution, and Specialty Transformer Manufacturing · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.212(a)(1) · Machine guarding
Serious$11,409$7,416Nov 6, 2024Final

Inspection 346581176 OPENED MAR 22, 2023Closed

Complaint · Partial · Health · 50 employees at the site · Closed Jan 30, 2024

1500 Danner Dr., Aurora, OH 44202 · Power, Distribution, and Specialty Transformer Manufacturing · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1a Serious$6,250$3,125Jun 16, 2023Final
Citation 1, item 1b
29 CFR 1910.107(d)(2) · Spray painting and finishing
Serious$0$0Jun 16, 2023Final
Citation 1, item 1c
29 CFR 1910.107(l)(2)(i) · Spray painting and finishing
Serious$0$0Jun 16, 2023Final
Citation 1, item 2a
29 CFR 1910.107(l)(4)(i) · Spray painting and finishing
Serious$6,250$3,125Jun 16, 2023Final
Citation 1, item 2b
29 CFR 1910.107(l)(4)(ii) · Spray painting and finishing
Serious$0$0Jun 16, 2023Final
Citation 1, item 3a
29 CFR 1910.134(e)(1) · Respiratory protection
Serious$6,250$3,125Jun 16, 2023Final
Citation 1, item 3b
29 CFR 1910.134(f)(1) · Respiratory protection
Serious$0$0Jun 16, 2023Final

Inspection 346582828 OPENED MAR 22, 2023Closed

Complaint · Partial · Safety · 99 employees at the site · Closed Nov 28, 2023

1500 Danner Dr., Aurora, OH 44202 · Power, Distribution, and Specialty Transformer Manufacturing · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1a
29 CFR 1910.147(c)(4)(i) · Lockout/tagout
Serious$9,297$4,649Jun 21, 2023Final
Citation 1, item 1b
29 CFR 1910.147(d) · Lockout/tagout
Serious$0$0Jun 21, 2023Final
Citation 1, item 2a
29 CFR 1910.147(c)(7)(i)(a) · Lockout/tagout
Serious$9,297$4,649Jun 21, 2023Final
Citation 1, item 2b
29 CFR 1910.147(c)(7)(i)(b) · Lockout/tagout
Serious$0$0Jun 21, 2023Final
Citation 1, item 3
29 CFR 1910.212(a)(1) · Machine guarding
Serious$9,297$4,649Jun 21, 2023Final

Injury and illness logs

From the Form 300A summaries employers file with OSHA each year. Rate = recordable cases per 100 full-time workers.

In 2025, the Aurora site logged 2 recordable injuries or illnesses among about 165 workers: 1.6 per 100 full-time workers, against a median of 1.4 for its industry. Those cases cost 5 days away from work.

Site and yearWorkersCasesDays-away casesRateIndustry median
LZHQ - Danner
Aurora · 2025
165 221.61.4
LZ - Harris
Aurora · 2025
82 426.11.4
LZHQ
Aurora · 2024
195 1044.91.4

Severe injury reports

Employers must report any work-related amputation, in-patient hospitalization or loss of an eye to OSHA within 24 hours. 1 report on file.

Sep 23, 2024, Aurora: Amputation · multiple severe wounds and internal injuries · thumb(s) and finger(s)

An employee set up the studs on a machine to prepare to run an order. The part was not level, causing the ram to bind during retraction. The employee's left glove got caught on the ram. This resulted in a thumb tip amputation and their left index finger was broken in multiple places.

The rules behind these citations

Current text from the Code of Federal Regulations. Some citations were issued under older wording.

29 CFR 1910.107 · Spray painting and finishing

29 CFR 1910.107(d)(2)

(2) General. All spraying areas shall be provided with mechanical ventilation adequate to remove flammable vapors, mists, or powders to a safe location and to confine and control combustible residues so that life is not endangered. Mechanical ventilation shall be kept in operation at all times while spraying operations are being conducted and for a sufficient time thereafter to allow vapors from drying coated articles and drying finishing material residue to be exhausted.

29 CFR 1910.107(l)(2)(i)

(2) Ventilation. (i) In addition to the provisions of paragraph (d) of this section, where applicable, exhaust ventilation shall be sufficient to maintain the atmosphere below the lowest explosive limits for the materials being applied. All nondeposited air-suspended powders shall be safely removed via exhaust ducts to the powder recovery cyclone or receptacle. Each installation shall be designed and operated to meet the foregoing performance specification.

29 CFR 1910.107(l)(4)(i)

(4) Operation and maintenance. (i) All areas shall be kept free of the accumulation of powder coating dusts, particularly such horizontal surfaces as ledges, beams, pipes, hoods, booths, and floors.

29 CFR 1910.134 · Respiratory protection

29 CFR 1910.147 · Lockout/tagout

29 CFR 1910.212 · Machine guarding

29 CFR 1910.94 · Ventilation

Other power, distribution, and specialty transformer manufacturing employers in Ohio

Source: U.S. Department of Labor, OSHA enforcement data. A citation is OSHA's allegation; employers can contest it, and the status column shows where each item stands. Something wrong on this page? Tell us.