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Mastermold, LLC: OSHA inspections and violations

Johnson Creek, Wisconsin · Custom Compounding of Purchased Resins · NAICS 325991

9inspections
22citation items
$36,351current penalties
Apr 11, 2024last inspection

OSHA has inspected Mastermold, LLC 9 times in Wisconsin since 1998.

The latest one began on Apr 11, 2024 after a complaint, in Johnson Creek.

Those inspections ended with 22 citation items: 14 serious and 8 other-than-serious.

Penalties were first proposed at $68,893 and now stand at $36,351, 47% lower after settlements or reviews.

Permit-required confined spaces comes up most often in these citations: 6 items under 1910.146.

How that compares: the median penalty per cited inspection for manufacturing employers since 2015 is $4,500, and Mastermold, LLC averages $13,348 (2 cited inspections).

Mastermold, LLC also files yearly injury logs with OSHA, summarized below.

It reported 1 severe injury to OSHA since 2015.

Mastermold, LLC: OSHA citation items per year, 1998 to 2024
Citation items per year, by inspection date.

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Inspection history

Inspection 347399685 OPENED APR 11, 2024Closed

Complaint · Partial · Safety · 500 employees at the site · Closed Apr 26, 2025

111 Grell Lane, Johnson Creek, WI 53038 · Custom Compounding of Purchased Resins · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1a
29 CFR 1910.147(c)(4)(i) · Lockout/tagout
Serious$16,131$12,098Jul 15, 2024Final
Citation 1, item 1b
29 CFR 1910.147(c)(7)(i) · Lockout/tagout
Serious$16,131$0Jul 15, 2024Final
Citation 1, item 3
29 CFR 1910.212(a)(1) · Machine guarding
Serious$16,131$12,098Jul 15, 2024Final

Inspection 347404709 OPENED APR 10, 2024Closed

Complaint · Partial · Safety · 135 employees at the site · Closed Jul 5, 2024

141 Ensch Street, Mauston, WI 53948 · Industrial Supplies Merchant Wholesalers · OSHA's record · Phone and website on Google Maps

No citations from this inspection.

Inspection 346408305 OPENED DEC 27, 2022Closed

Complaint · Partial · Safety · 300 employees at the site · Closed Feb 9, 2023

111 Grell Lane, Johnson Creek, WI 53038 · Custom Compounding of Purchased Resins · OSHA's record · Phone and website on Google Maps

No citations from this inspection.

Inspection 340731520 OPENED JUN 24, 2015Closed

Complaint · Partial · Safety · 211 employees at the site · Closed Jan 12, 2016

141 Ensch Street, Mauston, WI 53948 · Industrial Mold Manufacturing · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.147(c)(6)(i) · Lockout/tagout
Serious$5,000$2,500Dec 1, 2015Final

Inspection 339875189 OPENED JUL 31, 2014Closed

Complaint · Partial · Health · 378 employees at the site · Closed Feb 24, 2015

111 Grell Lane, Johnson Creek, WI 53038 · Custom Compounding of Purchased Resins · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1a
29 CFR 1910.146(c)(4) · Permit-required confined spaces
Serious$5,000$3,500Nov 26, 2014Final
Citation 1, item 1b
29 CFR 1910.146(d)(3) · Permit-required confined spaces
Serious$0$0Nov 26, 2014Final
Citation 1, item 1c
29 CFR 1910.146(d)(6) · Permit-required confined spaces
Serious$0$0Nov 26, 2014Final
Citation 1, item 1d
29 CFR 1910.146(e)(1) · Permit-required confined spaces
Serious$0$0Nov 26, 2014Final
Citation 1, item 2
29 CFR 1910.146(g)(1) · Permit-required confined spaces
Serious$5,000$3,500Nov 26, 2014Final
Citation 2, item 1
29 CFR 1910.146(c)(2) · Permit-required confined spaces
Other-than-serious$0$0Nov 26, 2014Final
Citation 2, item 3
29 CFR 1910.1200(h)(1) · Hazard communication
Other-than-serious$0$0Nov 26, 2014Final

Inspection 331910414 OPENED FEB 9, 2012Closed

Complaint · Partial · Health · 250 employees at the site · Closed Mar 23, 2012

111 Grell Lane, Johnson Creek, WI 53038 · Custom Compounding of Purchased Resins · OSHA's record · Phone and website on Google Maps

No citations from this inspection.

Inspection 300572245 OPENED OCT 24, 2000Closed

Complaint · Partial · Health · 50 employees at the site · Closed Jan 16, 2001

111 Grell Lane, Johnson Creek, WI 53038 · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.303(b)(2) · Electrical equipment, general requirements
Serious$1,100$550Dec 26, 2000Closed

Inspection 300569381 OPENED OCT 21, 1999Closed

Complaint · Partial · Health · 180 employees at the site · Closed Nov 30, 1999

111 Grell Lane, Johnson Creek, WI 53038 · OSHA's record · Phone and website on Google Maps

No citations from this inspection.

1 older inspection

Inspection 300567104 OPENED DEC 1, 1998Closed

Planned · Complete · Safety · 145 employees at the site · Closed Mar 31, 1999

111 Grell Lane, Johnson Creek, WI 53038 · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.23(c)(1) · Guarding floor and wall openings and holes
Serious$1,100$770Jan 6, 1999Closed
Citation 1, item 2a
29 CFR 1910.26(a)(1)(iii) · Portable metal ladders
Serious$1,925$950Jan 6, 1999Closed
Citation 1, item 2b
29 CFR 1910.26(a)(1)(v) · Portable metal ladders
Serious$0$0Jan 6, 1999Closed
Citation 1, item 3
29 CFR 1910.242(b) · Hand and power tools
Serious$1,375$385Jan 6, 1999Closed
Citation 2, item 1
29 CFR 1910.134(c)(1) · Respiratory protection
Other-than-serious$0$0Jan 6, 1999Closed
Citation 2, item 2
29 CFR 1910.134(c)(3) · Respiratory protection
Other-than-serious$0$0Jan 6, 1999Closed
Citation 2, item 3
29 CFR 1910.134(i)(7) · Respiratory protection
Other-than-serious$0$0Jan 6, 1999Closed
Citation 2, item 4
29 CFR 1910.303(b)(1)(i) · Electrical equipment, general requirements
Other-than-serious$0$0Jan 6, 1999Closed
Citation 2, item 5
29 CFR 1910.334(a)(2)(i) · Using electrical equipment
Other-than-serious$0$0Jan 6, 1999Closed
Citation 2, item 6 Other-than-serious$0$0Jan 6, 1999Closed

Injury and illness logs

From the Form 300A summaries employers file with OSHA each year. Rate = recordable cases per 100 full-time workers.

In 2025, the Johnson Creek site logged 13 recordable injuries or illnesses among about 262 workers: 4.4 per 100 full-time workers, against a median of 2.6 for its industry. Those cases cost 19 days away from work.

Site and yearWorkersCasesDays-away casesRateIndustry median
MasterMold LLC Johnson Creek
Johnson Creek · 2025
262 1324.42.6
MasterMold LLC
Mauston · 2025
100 808.61.4
MasterMold
Mauston · 2023
120 13310.42.6

Severe injury reports

Employers must report any work-related amputation, in-patient hospitalization or loss of an eye to OSHA within 24 hours. 1 report on file.

Feb 7, 2023, Johnson Creek: Amputation · amputations · fingertip(s)

An employee was opening and closing the drill bit of a cordless drill. The tool activated and caught the employee's right glove. The employee suffered an injury to the right hand that necessitated the medical amputation of the employee's right little fingertip.

The rules behind these citations

Current text from the Code of Federal Regulations. Some citations were issued under older wording.

29 CFR 1910.1048 · Formaldehyde

29 CFR 1910.1048(d)(1)(i)

(d) Exposure monitoring—(1) General. (i) Each employer who has a workplace covered by this standard shall monitor employees to determine their exposure to formaldehyde.

29 CFR 1910.1200 · Hazard communication

29 CFR 1910.1200(h)(1)

(h) Employee information and training. (1) Employers shall provide employees with effective information and training on hazardous chemicals in their work area at the time of their initial assignment, and whenever a new chemical hazard the employees have not previously been trained about is introduced into their work area. Information and training may be designed to cover categories of hazards (e.g., flammability, carcinogenicity) or specific chemicals. Chemical-specific information must always be available through labels and safety data sheets.

29 CFR 1910.134 · Respiratory protection

29 CFR 1910.134(c)(1)

(1) The test instrument must have an effective audio-warning device, or a visual-warning device in the form of a screen tracing, that indicates when the test subject fails to hold his or her breath during the test. The test must be terminated and restarted from the beginning when the test subject fails to hold his or her breath during the test. The test subject then may be refitted and retested.

29 CFR 1910.146 · Permit-required confined spaces

29 CFR 1910.147 · Lockout/tagout

29 CFR 1910.212 · Machine guarding

29 CFR 1910.23 · Guarding floor and wall openings and holes

29 CFR 1910.242 · Hand and power tools

29 CFR 1910.26 · Portable metal ladders

29 CFR 1910.303 · Electrical equipment, general requirements

29 CFR 1910.334 · Using electrical equipment

Other custom compounding of purchased resins employers in Wisconsin

Source: U.S. Department of Labor, OSHA enforcement data. A citation is OSHA's allegation; employers can contest it, and the status column shows where each item stands. Something wrong on this page? Tell us.