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Material Control Systems, Inc.: OSHA inspections and violations

Des Moines, Iowa · General Warehousing and Storage · NAICS 493110

3inspections
8citation items
$31,300current penalties
Feb 8, 2022last inspection

OSHA has inspected Material Control Systems, Inc. 3 times in Iowa since 2019.

The latest one began on Feb 8, 2022 on a referral, in Des Moines.

Those inspections ended with 8 citation items: 7 serious and 1 other-than-serious.

Penalties were first proposed at $40,199 and now stand at $31,300, 22% lower after settlements or reviews.

Forklifts and other powered industrial trucks comes up most often in these citations: 5 items under 1910.178.

How that compares: the median penalty per cited inspection for transportation and warehousing employers since 2015 is $3,555, and Material Control Systems, Inc. averages $10,433 (3 cited inspections).

Material Control Systems, Inc. also files yearly injury logs with OSHA, summarized below.

Material Control Systems, Inc.: OSHA citation items per year, 2019 to 2022
Citation items per year, by inspection date.

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Inspection history

Inspection 345768394 OPENED FEB 8, 2022Closed

Referral · Partial · Safety · 15 employees at the site · Closed Aug 5, 2022

4950 Ne 29th Street Suite 1, Des Moines, IA 50317 · General Warehousing and Storage · OSHA's record · Phone and website on Google Maps

Incident on Feb 1, 2022: Employee sustains head lacerations from falling metal rack

At 8:09 a.m. on February 1, 2022, an employee stacked approximately eight green metal racks using a forklift. After stacking the racks, the forks were still inserted into the racks and were pressed down on the bottom four racks. The employee began to back up the forklift while they were completely turned around and the top few racks started to fall. The top rack hit the top of the forklift, got stuck, and swung towards the unframed side of the forklift. One of the corner posts of the rack impacted the employee's head, rendering him unconscious and ejecting him from the forklift. The employee landed on the floor and sustained a laceration on the left side of the head, requiring stitches. The employee was hospitalized.

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 88.4 - CODE OF IOWA (2021)
Serious$9,362$7,875Apr 21, 2022Final
Citation 1, item 2
29 CFR 1910.176(b) · Material storage and aisles
Serious$10,922$9,625Apr 21, 2022Final

Inspection 344201181 OPENED AUG 1, 2019Closed

Referral · Partial · Safety · 34 employees at the site · Closed Oct 7, 2019

2425 Gt Dr, Waterloo, IA 50703 · General Warehousing and Storage · OSHA's record · Phone and website on Google Maps

Incident on Jul 22, 2019: Employee fractures pelvis after being pinned between two piv

At 11:55 a.m. on July 22, 2019, an employee was talking to Coworker #1 who was sitting on a stationary Nissan Model MAPIF2A25LV Powered Industrial Vehicle (PIV) when Coworker #2 operating a Nissan Model MAPIF2A25LV PIV backed out of a trailer/dock door and pinned the employee between the mobile and stationary PIVs. The employee incurred multiple crushing injuries, including a fractured pelvis and leg, and was hospitalized.

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1a
29 CFR 1910.178(n)(6) · Forklifts and other powered industrial trucks
Serious$8,051$6,000Aug 28, 2019Final
Citation 1, item 1b
29 CFR 1910.178(n)(8) · Forklifts and other powered industrial trucks
Serious$0$0Aug 28, 2019Final

Inspection 343782256 OPENED FEB 13, 2019Closed

Referral · Partial · Safety · 14 employees at the site · Closed Jun 26, 2019

1550 E Washington Ave, Des Moines, IA 50316 · General Warehousing and Storage · OSHA's record · Phone and website on Google Maps

Incident on Feb 8, 2019: Employee amputates fingertip in forklift incident

At 11:15 a.m. on February 8, 2019, Employee #1 was operating a sit-down UNICARRIERS forklift (Model Number MCP1F2A25LV, LP) and attempting to load a tall stack of eight John Deere RCU34 plastic containers measuring approximately 99 inches high into the back of a semi-trailer. The temporary employee could not see around the load and the top container in the load struck the top of the trailer door opening. The top container in the stack struck the top of the trailer door opening, causing the whole stack to rock back. Instead of stopping or backing up, the forklift operator continued forward and watched as the top container sheared off the top of the stack and fall onto the forklift's overhead protection. The forklift operator then reached through the overhead protection to control the container that had fallen. The forward motion of the forklift and the sliding action of the container across the overhead protection created a shear point between a welded steel strap across the overhead protection and the sliding container that sheared off Employee #1's fingertip. The employee was hospitalized.

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.178(a)(6) · Forklifts and other powered industrial trucks
Serious$5,543$3,650May 6, 2019Final
Citation 1, item 2a
29 CFR 1910.178(l)(1)(i) · Forklifts and other powered industrial trucks
Serious$5,543$3,650May 6, 2019Final
Citation 1, item 2b
29 CFR 1910.178(n)(6) · Forklifts and other powered industrial trucks
Serious$0$0May 6, 2019Final
Citation 2, item 1
29 CFR 1904.29(b)(1) · Injury and illness log
Other-than-serious$778$500May 6, 2019Final

Injury and illness logs

From the Form 300A summaries employers file with OSHA each year. Rate = recordable cases per 100 full-time workers.

In 2025, the Waterloo site logged 5 recordable injuries or illnesses among about 62 workers: 8.7 per 100 full-time workers, against a median of 2.6 for its industry. Those cases cost 108 days away from work.

Site and yearWorkersCasesDays-away casesRateIndustry median
Con-Trol Warehouse (2130)
Waterloo · 2025
62 518.72.6
Con-Trol Warehouse (4950)
Des Moines · 2025
14 109.02.6
Con-Trol CMC Waterloo Consolidated
Waterloo · 2024
65 8111.52.6
Con-Trol Fab (1630)
Waterloo · 2024
5 2036.22.6
Con-Trol CMC Waterloo
Waterloo · 2019
40 214.82.6
Con-Trol Plastic Waterloo
Waterloo · 2019
21 104.62.6

The rules behind these citations

Current text from the Code of Federal Regulations. Some citations were issued under older wording.

29 CFR 1904.29 · Injury and illness log

29 CFR 1904.29(b)(1)

(b) Implementation—(1) What do I need to do to complete the OSHA 300 Log? You must enter information about your business at the top of the OSHA 300 Log, enter a one or two line description for each recordable injury or illness, and summarize this information on the OSHA 300-A at the end of the year.

29 CFR 1910.176 · Material storage and aisles

29 CFR 1910.176(b)

(b) Secure storage. Storage of material shall not create a hazard. Bags, containers, bundles, etc., stored in tiers shall be stacked, blocked, interlocked and limited in height so that they are stable and secure against sliding or collapse.

29 CFR 1910.178 · Forklifts and other powered industrial trucks

29 CFR 1910.178(a)(6)

(6) The user shall see that all nameplates and markings are in place and are maintained in a legible condition.

Other general warehousing and storage employers in Iowa

Source: U.S. Department of Labor, OSHA enforcement data. A citation is OSHA's allegation; employers can contest it, and the status column shows where each item stands. Something wrong on this page? Tell us.