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Merrick Engineering: OSHA inspections and violations

Waco, Texas · All Other Plastics Product Manufacturing · NAICS 326199

2inspections
8citation items
$7,138current penalties
Mar 26, 2019last inspection

OSHA has inspected Merrick Engineering 2 times in Texas since 2006.

The latest one began on Mar 26, 2019 as a planned inspection, in Waco.

Those inspections ended with 8 citation items: 5 serious and 3 other-than-serious.

Penalties were first proposed at $11,896 and now stand at $7,138, 40% lower after settlements or reviews.

Grinders and abrasive wheels comes up most often in these citations: 3 items under 1910.215.

How that compares: the median penalty per cited inspection for manufacturing employers since 2015 is $4,500, and Merrick Engineering averages $5,113 (1 cited inspection).

Merrick Engineering also files yearly injury logs with OSHA, summarized below.

Merrick Engineering: OSHA citation items per year, 2006 to 2019
Citation items per year, by inspection date.

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Inspection history

Inspection 343893509 OPENED MAR 26, 2019Closed

Planned · Complete · Safety · 60 employees at the site · Closed Apr 16, 2019

7325 Imperiel Dr., Waco, TX 76712 · All Other Plastics Product Manufacturing · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.101(b) · Compressed gases (general requirements)
Serious$4,508$2,705Apr 5, 2019Final
Citation 1, item 2
29 CFR 1910.215(b)(9) · Grinders and abrasive wheels
Serious$3,381$2,029Apr 5, 2019Final
Citation 2, item 1
29 CFR 1910.303(e)(1)(ii) · Electrical equipment, general requirements
Other-than-serious$632$379Apr 5, 2019Final

Inspection 308650183 OPENED FEB 10, 2006Closed

Planned · Complete · Safety · 250 employees at the site · Closed Mar 15, 2006

7325 Imperial Drive, Waco, TX 76712 · All Other Plastics Product Manufacturing · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.23(c)(3) · Guarding floor and wall openings and holes
Serious$1,125$675Mar 1, 2006Closed
Citation 1, item 2
29 CFR 1910.303(b)(2) · Electrical equipment, general requirements
Serious$1,125$675Mar 1, 2006Closed
Citation 1, item 3
29 CFR 1910.304(f)(4) · Grounding and circuit protection
Serious$1,125$675Mar 1, 2006Closed
Citation 2, item 1a
29 CFR 1910.215(a)(4) · Grinders and abrasive wheels
Other-than-serious$0$0Mar 1, 2006Closed
Citation 2, item 1b
29 CFR 1910.215(b)(9) · Grinders and abrasive wheels
Other-than-serious$0$0Mar 1, 2006Closed

Injury and illness logs

From the Form 300A summaries employers file with OSHA each year. Rate = recordable cases per 100 full-time workers.

In 2016, the Waco site logged 1 recordable injury or illness among about 170 workers: 0.6 per 100 full-time workers, against a median of 2.6 for its industry.

Site and yearWorkersCasesDays-away casesRateIndustry median
Merrick Texas
Waco · 2016
170 100.62.6

The rules behind these citations

Current text from the Code of Federal Regulations. Some citations were issued under older wording.

29 CFR 1910.101 · Compressed gases (general requirements)

29 CFR 1910.101(b)

(b) Compressed gases. The in-plant handling, storage, and utilization of all compressed gases in cylinders, portable tanks, rail tankcars, or motor vehicle cargo tanks shall be in accordance with Compressed Gas Association Pamphlet P-1-1965, which is incorporated by reference as specified in § 1910.6.

29 CFR 1910.215 · Grinders and abrasive wheels

29 CFR 1910.215(a)(4)

(4) Work rests. On offhand grinding machines, work rests shall be used to support the work. They shall be of rigid construction and designed to be adjustable to compensate for wheel wear. Work rests shall be kept adjusted closely to the wheel with a maximum opening of one-eighth inch to prevent the work from being jammed between the wheel and the rest, which may cause wheel breakage. The work rest shall be securely clamped after each adjustment. The adjustment shall not be made with the wheel in motion.

29 CFR 1910.215(b)(9)

(9) Exposure adjustment. Safety guards of the types described in subparagraphs (3) and (4) of this paragraph, where the operator stands in front of the opening, shall be constructed so that the peripheral protecting member can be adjusted to the constantly decreasing diameter of the wheel. The maximum angular exposure above the horizontal plane of the wheel spindle as specified in paragraphs (b) (3) and (4) of this section shall never be exceeded, and the distance between the wheel periphery and the adjustable tongue or the end of the peripheral member at the top shall never exceed one-fourth inch. (See Figures O-18, O-19, O-20, O-21, O-22, and O-23.)

29 CFR 1910.23 · Guarding floor and wall openings and holes

29 CFR 1910.303 · Electrical equipment, general requirements

29 CFR 1910.304 · Grounding and circuit protection

Other all other plastics product manufacturing employers in Texas

Source: U.S. Department of Labor, OSHA enforcement data. A citation is OSHA's allegation; employers can contest it, and the status column shows where each item stands. Something wrong on this page? Tell us.