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Pacon: OSHA inspections and violations

Appleton, Wisconsin · All Other Converted Paper Product Manufacturing · NAICS 322299

12inspections
41citation items
$35,925current penalties
Dec 27, 2018last inspection

Pacon has 12 OSHA inspections on record in Wisconsin, the first in 1979.

OSHA's last visit started on Dec 27, 2018 after a complaint, in Appleton.

Across those inspections OSHA issued 41 citation items: 29 serious, 1 repeat and 11 other-than-serious.

OSHA proposed $60,354 in penalties. After settlements and reviews the total is $35,925, down 40%.

Most often, OSHA cited 1910.219, belts, pulleys and power-transmission parts (14 items).

For context, across all manufacturing employers the median penalty per cited inspection since 2015 is $4,500. Pacon averages $6,535 over 5 cited inspections in that time.

Pacon also files yearly injury logs with OSHA, summarized below.

It reported 5 severe injuries to OSHA since 2015.

Pacon: OSHA citation items per year, 1979 to 2018
Citation items per year, by inspection date.

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Inspection history

Inspection 343682589 OPENED DEC 27, 2018Closed

Complaint · Partial · Safety · 160 employees at the site · Closed Apr 16, 2019

2525 N. Casaloma Dr., Appleton, WI 54913 · Paperboard Mills · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.242(b) · Hand and power tools
Serious$5,314$3,188Feb 8, 2019Final
Citation 2, item 1
29 CFR 1910.1200(f)(6) · Hazard communication
Repeat$5,000$3,000Feb 8, 2019Final
Citation 3, item 1
29 CFR 1910.303(g)(1)(ii) · Electrical equipment, general requirements
Other-than-serious$0$0Feb 8, 2019Final

Inspection 341210128 OPENED JAN 28, 2016Closed

Complaint · Partial · Safety · 133 employees at the site · Closed Jun 6, 2016

1097 Ehlers Rd., Neenah, WI 54956 · All Other Converted Paper Product Manufacturing · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.178(l)(1)(i) · Forklifts and other powered industrial trucks
Serious$3,740$2,244Feb 12, 2016Final
Citation 2, item 1
29 CFR 1910.157(e)(3) · Portable fire extinguishers
Other-than-serious$0$0Feb 12, 2016Final

Inspection 340725514 OPENED JUN 23, 2015Closed

Referral · Partial · Safety · 312 employees at the site · Closed Sep 9, 2015

2525 N. Casaloma Dr., Appleton, WI 54913 · All Other Converted Paper Product Manufacturing · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.178(n)(8) · Forklifts and other powered industrial trucks
Serious$7,000$4,200Aug 14, 2015Final

Inspection 340509660 OPENED APR 2, 2015Closed

Referral · Partial · Safety · 327 employees at the site · Closed Jul 29, 2015

2525 N. Casaloma Dr., Appleton, WI 54913 · All Other Converted Paper Product Manufacturing · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.132(d)(1) · Personal protective equipment, general requirements
Serious$2,550$1,530Jun 9, 2015Final
Citation 1, item 2
29 CFR 1910.147(c)(6)(i)(c) · Lockout/tagout
Serious$3,400$2,040Jun 9, 2015Final
Citation 1, item 3
29 CFR 1910.178(l)(4)(iii) · Forklifts and other powered industrial trucks
Serious$2,550$1,530Jun 9, 2015Final
Citation 1, item 4a
29 CFR 1910.212(a)(1) · Machine guarding
Serious$5,100$3,060Jun 9, 2015Final
Citation 1, item 4b
29 CFR 1910.212(a)(3)(ii) · Machine guarding
Serious$0$0Jun 9, 2015Final
Citation 1, item 5
29 CFR 1910.215(b)(9) · Grinders and abrasive wheels
Serious$3,400$2,040Jun 9, 2015Final
Citation 1, item 6a
29 CFR 1910.219(c)(4)(i) · Belts, pulleys and power-transmission parts
Serious$5,100$3,060Jun 9, 2015Final
Citation 1, item 6b
29 CFR 1910.219(c)(4)(ii) · Belts, pulleys and power-transmission parts
Serious$0$0Jun 9, 2015Final
Citation 1, item 6c
29 CFR 1910.219(d)(1) · Belts, pulleys and power-transmission parts
Serious$0$0Jun 9, 2015Final
Citation 1, item 6d
29 CFR 1910.219(e)(1) · Belts, pulleys and power-transmission parts
Serious$0$0Jun 9, 2015Final
Citation 1, item 6e
29 CFR 1910.219(e)(3) · Belts, pulleys and power-transmission parts
Serious$0$0Jun 9, 2015Final
Citation 1, item 6f
29 CFR 1910.219(f)(1) · Belts, pulleys and power-transmission parts
Serious$0$0Jun 9, 2015Final
Citation 1, item 6g
29 CFR 1910.219(f)(3) · Belts, pulleys and power-transmission parts
Serious$0$0Jun 9, 2015Final
Citation 1, item 6h
29 CFR 1910.219(i)(2) · Belts, pulleys and power-transmission parts
Serious$0$0Jun 9, 2015Final
Citation 1, item 7
29 CFR 1910.253(b)(4)(iii) · Gas welding and cutting
Serious$3,400$2,040Jun 9, 2015Final
Citation 1, item 8
29 CFR 1910.305(g)(1)(iv)(b) · Electrical wiring methods
Serious$2,550$1,530Jun 9, 2015Final
Citation 2, item 1
29 CFR 1910.1200(f)(6)(i) · Hazard communication
Other-than-serious$0$0Jun 9, 2015Final

Inspection 340298793 OPENED FEB 6, 2015Closed

Referral · Partial · Safety · 72 employees at the site · Closed Apr 20, 2015

1501 Ehlers Rd, Neenah, WI 54956 · All Other Converted Paper Product Manufacturing · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.212(a)(1) · Machine guarding
Serious$4,590$3,213Mar 30, 2015Final
Citation 2, item 1
29 CFR 1904.7(b)(3) · General recording criteria
Other-than-serious$765$0Mar 30, 2015Final

Inspection 309840882 OPENED FEB 12, 2008Closed

Complaint · Partial · Health · 200 employees at the site · Closed May 7, 2008

2525 N. Casaloma Drive, Appleton, WI 54913 · All Other Converted Paper Product Manufacturing · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1a
29 CFR 1910.147(c)(4)(ii) · Lockout/tagout
Serious$1,875$1,000Apr 15, 2008Closed
Citation 1, item 1b
29 CFR 1910.147(c)(4)(ii) · Lockout/tagout
Serious$0$0Apr 15, 2008Closed
Citation 1, item 1c
29 CFR 1910.147(c)(4)(iic) · Lockout/tagout
Serious$0$0Apr 15, 2008Closed
Citation 2, item 1 Other-than-serious$0$0Apr 15, 2008Closed

Inspection 304016181 OPENED JAN 6, 2003Closed

Complaint · Partial · Safety · 275 employees at the site · Closed Mar 27, 2003

2525 N. Casaloma Drive, Appleton, WI 54913 · Paper (except Newsprint) Mills · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.147(d)(4)(i) · Lockout/tagout
Serious$1,500$1,050Mar 10, 2003Closed
Citation 2, item 1
29 CFR 1910.151(b) · First aid and eyewash
Other-than-serious$0$0Mar 10, 2003Closed

Inspection 304016199 OPENED JAN 6, 2003Closed

Complaint · Partial · Safety · 20 employees at the site · Closed Jan 6, 2003

525 Enterprise Drive, Neenah, WI 54956 · Paper Bag and Coated and Treated Paper Manufacturing · OSHA's record · Phone and website on Google Maps

No citations from this inspection.

4 older inspections

Inspection 103047742 OPENED OCT 3, 1989Closed

Planned · Complete · Safety · 91 employees at the site · Closed Jan 26, 1990

2525 N. Casaloma Drive, Appleton, WI 54913 · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.212(a)(1) · Machine guarding
Serious$800$500Oct 26, 1989Closed
Citation 1, item 2a
29 CFR 1910.219(d)(1) · Belts, pulleys and power-transmission parts
Serious$700$300Oct 26, 1989Closed
Citation 1, item 2b
29 CFR 1910.219(e)(3)(i) · Belts, pulleys and power-transmission parts
Serious$0$0Oct 26, 1989Closed
Citation 1, item 3
29 CFR 1910.219(f)(3) · Belts, pulleys and power-transmission parts
Serious$600$300Oct 26, 1989Closed
Citation 2, item 1
29 CFR 1910.219(c)(2)(i) · Belts, pulleys and power-transmission parts
Other-than-serious$0$0Oct 26, 1989Closed
Citation 2, item 2
29 CFR 1910.305(b)(2) · Electrical wiring methods
Other-than-serious$0$0Oct 26, 1989Closed

Inspection 1319961 OPENED JAN 10, 1985Closed

Planned · Complete · Safety · 119 employees at the site · Closed Mar 20, 1985

2525 N Casaloma Dr, Appleton, WI 54915 · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.212(a)(1) · Machine guarding
Serious$420$100Jan 17, 1985Closed
Citation 2, item 1
29 CFR 1910.219(f)(1) · Belts, pulleys and power-transmission parts
Other-than-serious$0$0Jan 17, 1985Closed

Inspection 14361711 OPENED MAR 18, 1982Closed

Planned · Records only · Safety · 130 employees at the site · Closed Mar 22, 1982

2525 N Casaloma Drive, Appleton, WI 54911 · OSHA's record · Phone and website on Google Maps

No citations from this inspection.

Inspection 14332423 OPENED OCT 24, 1979Closed

Planned · Complete · Safety · 110 employees at the site · Closed Dec 6, 1979

2525 N Casaloma Drive, Appleton, WI 54911 · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.178(g)(2) · Forklifts and other powered industrial trucks
Other-than-serious$0$0Oct 30, 1979Closed
Citation 1, item 2
29 CFR 1910.219(f)(1) · Belts, pulleys and power-transmission parts
Other-than-serious$0$0Oct 30, 1979Closed

Injury and illness logs

From the Form 300A summaries employers file with OSHA each year. Rate = recordable cases per 100 full-time workers.

In 2016, the Appleton site logged 13 recordable injuries or illnesses among about 445 workers: 2.8 per 100 full-time workers, against a median of 2.1 for its industry. Those cases cost 9 days away from work.

Site and yearWorkersCasesDays-away casesRateIndustry median
Pacon Corporation
Appleton · 2016
445 1332.82.1
2525 Casaloma
Appleton · 2016
445 1222.62.1

Severe injury reports

Employers must report any work-related amputation, in-patient hospitalization or loss of an eye to OSHA within 24 hours. 5 reports on file.

Jan 31, 2020, Appleton: Hospitalization · amputations · fingertip(s)

An employee was performing maintenance on a machine conveyor. He was physically checking the rotation of the sprocket and chain when his finger became caught in the chain and sprocket, resulting in a right index fingertip amputation.

Apr 3, 2017, Appleton: Hospitalization · fractures · multiple body parts, n.e.c.

An employee was working from an order picker and fell 52" to the concrete floor, breaking his left arm and hip.

Jun 17, 2015, Appleton: Hospitalization · fractures · pelvis

An employee operating a stacker/reach truck lost control and was thrown from the lift striking a structural I-beam and fracturing his pelvis.

Mar 31, 2015, Appleton: Amputation · amputations · finger(s), fingernail(s), n.e.c.

An employee was servicing a labeling machine. He waved his hand past the light sensor to activate the labeler and got his ring finger caught between the chain and sprocket.

Jan 31, 2015, Appleton: Amputation · amputations · finger(s), fingernail(s), n.e.c.

On 1/31/15, an employee amputated the tip of the left middle finger in a Garrido paper sheeting machine while removing a paper jam. The employee's finger was caught between a metal pusher attached to a belt and the machine itself, removing about 1/2" of the employees left middle finger.

The rules behind these citations

Current text from the Code of Federal Regulations. Some citations were issued under older wording.

29 CFR 1904.7 · General recording criteria

29 CFR 1904.7(b)(3)

(3) How do I record a work-related injury or illness that results in days away from work? When an injury or illness involves one or more days away from work, you must record the injury or illness on the OSHA 300 Log with a check mark in the space for cases involving days away and an entry of the number of calendar days away from work in the number of days column. If the employee is out for an extended period of time, you must enter an estimate of the days that the employee will be away, and update the day count when the actual number of days is known.

29 CFR 1910.1200 · Hazard communication

29 CFR 1910.1200(f)(6)

(6) Workplace labeling. Except as provided in paragraphs (f)(7) and (f)(8) of this section, the employer shall ensure that each container of hazardous chemicals in the workplace is labeled, tagged or marked with either:

29 CFR 1910.1200(f)(6)(i)

(i) The information specified under paragraphs (f)(1)(i) through (v) of this section for labels on shipped containers; or,

29 CFR 1910.132 · Personal protective equipment, general requirements

29 CFR 1910.147 · Lockout/tagout

29 CFR 1910.151 · First aid and eyewash

29 CFR 1910.157 · Portable fire extinguishers

29 CFR 1910.178 · Forklifts and other powered industrial trucks

29 CFR 1910.212 · Machine guarding

29 CFR 1910.215 · Grinders and abrasive wheels

29 CFR 1910.219 · Belts, pulleys and power-transmission parts

29 CFR 1910.242 · Hand and power tools

29 CFR 1910.253 · Gas welding and cutting

29 CFR 1910.303 · Electrical equipment, general requirements

29 CFR 1910.305 · Electrical wiring methods

29 CFR 1910.95 · Noise

Other all other converted paper product manufacturing employers in Wisconsin

Source: U.S. Department of Labor, OSHA enforcement data. A citation is OSHA's allegation; employers can contest it, and the status column shows where each item stands. Something wrong on this page? Tell us.