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Pci Synthesis: OSHA inspections and violations

Newburyport, Massachusetts · Pharmaceutical Preparation Manufacturing · NAICS 325412

6inspections
31citation items
$111,980current penalties
Jun 15, 2021last inspection

Pci Synthesis has 6 OSHA inspections on record in Massachusetts, the first in 2010.

OSHA's last visit started on Jun 15, 2021 to follow up on an earlier case, in Newburyport.

Across those inspections OSHA issued 31 citation items: 23 serious, 2 repeat and 6 other-than-serious.

OSHA proposed $183,971 in penalties. After settlements and reviews the total is $111,980, down 39%.

Most often, OSHA cited 1910.119, process safety management (19 items).

For context, across all manufacturing employers the median penalty per cited inspection since 2015 is $4,500. Pci Synthesis averages $27,470 over 4 cited inspections in that time.

Pci Synthesis also files yearly injury logs with OSHA, summarized below.

Pci Synthesis: OSHA citation items per year, 2010 to 2021
Citation items per year, by inspection date.

Massachusetts · latest 90 days of OSHA records

235employers cited

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Inspection history

Inspection 345362867 OPENED JUN 15, 2021Closed

Follow-up · Partial · Safety · 20 employees at the site · Closed Dec 1, 2021

9 Opportunity Way, Newburyport, MA 01950 · Pharmaceutical Preparation Manufacturing · OSHA's record · Phone and website on Google Maps

No citations from this inspection.

Inspection 345364897 OPENED JUN 15, 2021Closed

Referral · Partial · Safety · 87 employees at the site · Closed Apr 26, 2022

9 Opportunity Way, Newburyport, MA 01950 · Pharmaceutical Preparation Manufacturing · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.106(e)(6)(i) · Flammable liquids
Serious$10,513$5,000Oct 15, 2021Final
Citation 1, item 2a
29 CFR 1910.120(q)(2)(vii) · Hazardous waste operations and emergency response
Other-than-serious$7,510$3,000Oct 15, 2021Final
Citation 1, item 2b
29 CFR 1910.120(q)(2)(x) · Hazardous waste operations and emergency response
Other-than-serious$0$0Oct 15, 2021Final

Inspection 344630405 OPENED FEB 13, 2020Closed

Referral · Partial · Safety · 60 employees at the site · Closed Oct 20, 2021

9 Opportunity Way, Newburyport, MA 01950 · Pharmaceutical Preparation Manufacturing · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1a
29 CFR 1910.119(d)(2)(i)(d) · Process safety management
Serious$10,390$6,500Aug 7, 2020Final
Citation 1, item 1b
29 CFR 1910.119(d)(2)(i)(e) · Process safety management
Serious$0$0Aug 7, 2020Final
Citation 1, item 1c
29 CFR 1910.119(f)(1)(ii)(a) · Process safety management
Serious$0$0Aug 7, 2020Final
Citation 1, item 1d
29 CFR 1910.119(f)(1)(ii)(b) · Process safety management
Serious$0$0Aug 7, 2020Final
Citation 1, item 2
29 CFR 1910.119(d)(3)(i)(e) · Process safety management
Serious$10,390$6,500Aug 7, 2020Final
Citation 1, item 3a
29 CFR 1910.119(d)(3)(i)(h) · Process safety management
Other-than-serious$7,422$2,000Aug 7, 2020Final
Citation 1, item 3b
29 CFR 1910.119(f)(1)(iv) · Process safety management
Other-than-serious$0$0Aug 7, 2020Final
Citation 1, item 4a
29 CFR 1910.119(e)(3)(i) · Process safety management
Serious$10,390$6,500Aug 7, 2020Final
Citation 1, item 4b
29 CFR 1910.119(f)(1)(iii)(b) · Process safety management
Serious$7,422$0Aug 7, 2020Final
Citation 1, item 5
29 CFR 1910.119(e)(3)(ii) · Process safety management
Serious$7,422$6,500Aug 7, 2020Final

Inspection 343744611 OPENED JAN 29, 2019Closed

Planned · Partial · Safety · 85 employees at the site · Closed Jan 3, 2020

9 Opportunity Way, Newburyport, MA 01950 · Pharmaceutical Preparation Manufacturing · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.119(d)(3)(i)(c) · Process safety management
Other-than-serious$9,377$5,000Jun 4, 2019Final
Citation 1, item 2a
29 CFR 1910.119(d)(3)(i)(d) · Process safety management
Serious$13,127$12,000Jun 4, 2019Final
Citation 1, item 2b
29 CFR 1910.119(i)(1) · Process safety management
Serious$0$0Jun 4, 2019Final
Citation 1, item 2c
29 CFR 1910.119(l)(1) · Process safety management
Serious$0$0Jun 4, 2019Final
Citation 1, item 2d
29 CFR 1910.119(l)(4) · Process safety management
Serious$0$0Jun 4, 2019Final
Citation 1, item 3
29 CFR 1910.119(d)(3)(ii) · Process safety management
Serious$9,377$8,000Jun 4, 2019Final
Citation 1, item 4
29 CFR 1910.119(e)(1) · Process safety management
Serious$13,127$12,000Jun 4, 2019Final
Citation 1, item 5
29 CFR 1910.119(f)(1)(iv) · Process safety management
Other-than-serious$9,377$5,000Jun 4, 2019Final
Citation 1, item 6
29 CFR 1910.119(f)(3) · Process safety management
Serious$9,377$8,000Jun 4, 2019Final

Inspection 340168202 OPENED JAN 7, 2015Closed

Complaint · Partial · Health · 83 employees at the site · Closed Jul 28, 2015

9 Opportunity Way, Newburyport, MA 01950 · Pharmaceutical Preparation Manufacturing · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.1450(e)(1) · Occupational exposure to hazardous chemicals in laboratories
Serious$4,950$2,970Jun 5, 2015Final
Citation 1, item 2
29 CFR 1910.1450(e)(3)(iii) · Occupational exposure to hazardous chemicals in laboratories
Serious$4,950$2,970Jun 5, 2015Final
Citation 2, item 1
29 CFR 1910.1450(e)(3)(vii) · Occupational exposure to hazardous chemicals in laboratories
Repeat$9,900$5,940Jun 5, 2015Final
Citation 2, item 2
29 CFR 1910.1450(e)(4) · Occupational exposure to hazardous chemicals in laboratories
Repeat$24,750$12,000Jun 5, 2015Final

Inspection 313207029 OPENED DEC 20, 2010Closed

Complaint · Partial · Health · 20 employees at the site · Closed Mar 3, 2011

88 Jackson Road, Devens, MA 01434 · Testing Laboratories and Services · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1a
29 CFR 1910.134(c)(1) · Respiratory protection
Serious$2,100$1,050Jan 27, 2011Closed
Citation 1, item 1b
29 CFR 1910.1052(d)(2) · Methylene chloride
Serious$0$0Jan 27, 2011Closed
Citation 1, item 2a
29 CFR 1910.1450(e)(3)(iv) · Occupational exposure to hazardous chemicals in laboratories
Serious$2,100$1,050Jan 27, 2011Closed
Citation 1, item 2b
29 CFR 1910.1450(e)(3)(vi) · Occupational exposure to hazardous chemicals in laboratories
Serious$0$0Jan 27, 2011Closed
Citation 1, item 2c
29 CFR 1910.1450(e)(4) · Occupational exposure to hazardous chemicals in laboratories
Serious$0$0Jan 27, 2011Closed

Injury and illness logs

From the Form 300A summaries employers file with OSHA each year. Rate = recordable cases per 100 full-time workers.

In 2022, the Newburyport site logged 0 recordable injuries or illnesses among about 90 workers: 0.0 per 100 full-time workers, against a median of 1.1 for its industry.

Site and yearWorkersCasesDays-away casesRateIndustry median
PCI Synthesis
Newburyport · 2022
90 000.01.1
PolyCarbon Industries
Newburyport · 2021
110 3326.21.1

The rules behind these citations

Current text from the Code of Federal Regulations. Some citations were issued under older wording.

29 CFR 1910.1052 · Methylene chloride

29 CFR 1910.1052(d)(2)

(2) Initial determination. Each employer whose employees are exposed to MC shall perform initial exposure monitoring to determine each affected employee's exposure, except under the following conditions:

29 CFR 1910.106 · Flammable liquids

29 CFR 1910.106(e)(6)(i)

(6) Sources of ignition—(i) General. Adequate precautions shall be taken to prevent the ignition of flammable vapors. Sources of ignition include but are not limited to open flames; lightning; smoking; cutting and welding; hot surfaces; frictional heat; static, electrical, and mechanical sparks; spontaneous ignition, including heat-producing chemical reactions; and radiant heat.

29 CFR 1910.119 · Process safety management

29 CFR 1910.119(d)(2)(i)(d)

(D) Safe upper and lower limits for such items as temperatures, pressures, flows or compositions; and,

29 CFR 1910.120 · Hazardous waste operations and emergency response

29 CFR 1910.134 · Respiratory protection

29 CFR 1910.1450 · Occupational exposure to hazardous chemicals in laboratories

Other pharmaceutical preparation manufacturing employers in Massachusetts

Alert subscribers get notified of each newly cited employer in Massachusetts the morning it is posted. See the alert plans.

Source: U.S. Department of Labor, OSHA enforcement data. A citation is OSHA's allegation; employers can contest it, and the status column shows where each item stands. Something wrong on this page? Tell us.