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Phifer Incorporated: OSHA inspections and violations

Tuscaloosa, Alabama · Other Fabricated Wire Product Manufacturing · NAICS 332618

7inspections
10citation items
$62,461current penalties
Mar 31, 2023last inspection

OSHA has inspected Phifer Incorporated 7 times in Alabama since 2012.

The latest one began on Mar 31, 2023 on a referral, in Tuscaloosa.

Those inspections ended with 10 citation items: 7 serious and 3 other-than-serious.

Penalties were first proposed at $77,443 and now stand at $62,461, 19% lower after settlements or reviews.

Machine guarding comes up most often in these citations: 4 items under 1910.212.

How that compares: the median penalty per cited inspection for manufacturing employers since 2015 is $3,600, and Phifer Incorporated averages $11,040 (5 cited inspections).

Phifer Incorporated also files yearly injury logs with OSHA, summarized below.

It reported 11 severe injuries to OSHA since 2015.

Phifer Incorporated: OSHA citation items per year, 2012 to 2023
Citation items per year, by inspection date.

Alabama · latest 90 days of OSHA records

102employers cited

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Inspection history

Inspection 346601412 OPENED MAR 31, 2023Closed

Referral · Partial · Safety · 1,200 employees at the site · Closed Oct 25, 2023

4400 Reese Phifer Ave, Tuscaloosa, AL 35401 · Other Fabricated Wire Product Manufacturing · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.178(l)(2)(i)(b) · Forklifts and other powered industrial trucks
Serious$14,733$14,733Sep 13, 2023Final
Citation 2, item 1
29 CFR 1910.178(l)(6) · Forklifts and other powered industrial trucks
Other-than-serious$1,378$1,378Sep 13, 2023Final

Inspection 345430292 OPENED JUL 21, 2021Closed

Referral · Partial · Safety · 1,000 employees at the site · Closed Nov 2, 2021

4400 Kauloosa Avenue, Tuscaloosa, AL 35401 · Other Fabricated Wire Product Manufacturing · OSHA's record · Phone and website on Google Maps

Incident on Jul 14, 2021: Employee?s finger is caught in machine sprockets and amputat

At 3:30 p.m. on July 14, 2021, Employee #1 was troubleshooting a winder machine when his right ring finger became caught between the sprockets and chain. Emergency services transported him to the hospital, where he was admitted and treated for a right ring finger amputation.

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.147(c)(4)(i) · Lockout/tagout
Serious$10,942$10,942Sep 20, 2021Final

Inspection 345368963 OPENED JUN 16, 2021Closed

Referral · Partial · Safety · 28 employees at the site · Closed Feb 8, 2022

4400 Kauloosa Avenue, Tuscaloosa, AL 35401 · Other Fabricated Wire Product Manufacturing · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.212(a)(3)(ii) · Machine guarding
Serious$13,653$10,000Dec 10, 2021Final
Citation 1, item 2
29 CFR 1910.212(a)(3)(iii) · Machine guarding
Other-than-serious$11,703$5,214Dec 10, 2021Final

Inspection 344789144 OPENED JUN 15, 2020Closed

Complaint · Partial · Health · 1,200 employees at the site · Closed Nov 5, 2020

4400 Kauloosa Avenue, Tuscaloosa, AL 35401 · Other Fabricated Wire Product Manufacturing · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.1200(f)(6)(ii) · Hazard communication
Other-than-serious$0$0Oct 7, 2020Final

Inspection 343550794 OPENED OCT 16, 2018Closed

Unprogrammed related · Partial · Safety · 100 employees at the site · Closed Feb 26, 2019

800 Columbus Street E, Fayette, AL 35555 · Other Fabricated Wire Product Manufacturing · OSHA's record · Phone and website on Google Maps

No citations from this inspection.

Inspection 343100350 OPENED APR 19, 2018Closed

Referral · Partial · Safety · 1,200 employees at the site · Closed Sep 27, 2018

4400 Kauloosa Ave, Tuscaloosa, AL 35401 · Other Fabricated Wire Product Manufacturing · OSHA's record · Phone and website on Google Maps

Incident on Apr 11, 2018: Employee breaks arm in aluminum roller

At 1:25 p.m. on April 11, 2018, an employee was inspecting and rolling aluminum material commonly used for insect screens. The employee's hand became caught in the nip-point of the roller/take-up shaft, resulting in a fractured arm and subsequent hospitalization.

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.212(a)(1) · Machine guarding
Serious$12,934$12,934Aug 28, 2018Final

Inspection 335705380 OPENED AUG 13, 2012Closed

Planned · Complete · Safety · 500 employees at the site · Closed Oct 12, 2012

4400 Kauloosa Avenue, Tuscaloosa, AL 35401 · All Other Miscellaneous Textile Product Mills · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.179(g)(1)(v) · Overhead and gantry cranes
Serious$2,550$1,530Sep 21, 2012Final
Citation 1, item 2
29 CFR 1910.212(a)(1) · Machine guarding
Serious$7,000$4,200Sep 21, 2012Final
Citation 1, item 3
29 CFR 1910.215(a)(4) · Grinders and abrasive wheels
Serious$2,550$1,530Sep 21, 2012Final

Injury and illness logs

From the Form 300A summaries employers file with OSHA each year. Rate = recordable cases per 100 full-time workers.

In 2023, the Tuscaloosa site logged 43 recordable injuries or illnesses among about 1,099 workers: 3.7 per 100 full-time workers, against a median of 2.6 for its industry. Those cases cost 840 days away from work.

Site and yearWorkersCasesDays-away casesRateIndustry median
Phifer Incorporated
Tuscaloosa · 2023
1,099 43313.72.6
Phifer Tuscaloosa
Tuscaloosa · 2022
1,357 58264.42.6
Phifer Fayette
Fayette · 2022
122 13911.72.6
Phifer Kauloosa
Tuscaloosa · 2020
1,283 78506.32.6
Phifer- Columbus Street
Fayette · 2020
99 9410.62.6
Phifer Temple Avenue
Fayette · 2018
50 4312.12.6

Severe injury reports

Employers must report any work-related amputation, in-patient hospitalization or loss of an eye to OSHA within 24 hours. 11 reports on file, the 6 most recent shown.

Nov 10, 2025, Tuscaloosa: Hospitalization · traumatic injuries or exposures unspecified · hip(s) and knee(s)

An employee was walking to her work area when a three-wheeled electric golf cart stopped to give her a ride. As she was getting on, she lost her balance and fell to the concrete floor. She suffered injuries to the left hip and knee.

Jul 2, 2025, Tuscaloosa: Hospitalization · traumatic injuries or exposures unspecified · arm(s) unspecified

An employee was splicing two rolls together on a grading table. She was rethreading an apron through the rollers when her right hand was pulled into the rollers. The employee's right arm was crushed.

Oct 15, 2024, Tuscaloosa: Hospitalization · nonfatal 'crushing' injuries · foot (feet), toe(s) unspecified

An employee was adjusting a rewinder switch when the rewinder cycled and ejected the lowering roller. His right foot was crushed between the roll and the rewinder.

Mar 23, 2023, Tuscaloosa: Hospitalization · fractures · lower leg(s)

The injured employee was watching a co-worker operate a powered pallet jack when it pinned the employee's left leg against a piece of equipment. The employee's lower leg was broken.

Jul 14, 2021, Tuscaloosa: Hospitalization, amputation · amputations · finger(s), fingernail(s), n.e.c.

An employee was operating a machine when his right hand contacted the belt/pulley assembly, resulting in the amputation of the distal 1/4 inch of his right ring finger.

Jun 10, 2021, Tuscaloosa: Amputation · amputations · fingertip(s)

An employee was operating a band saw with a shuttle vice and a machine vice. The machine vice closed on the employee's pinky finger, resulting in a fingertip amputation.

The rules behind these citations

Current text from the Code of Federal Regulations. Some citations were issued under older wording.

29 CFR 1910.1200 · Hazard communication

29 CFR 1910.1200(f)(6)(ii)

(ii) Product identifier and words, pictures, symbols, or combination thereof, which provide at least general information regarding the hazards of the chemicals, and which, in conjunction with the other information immediately available to employees under the hazard communication program, will provide employees with the specific information regarding the physical and health hazards of the hazardous chemical.

29 CFR 1910.147 · Lockout/tagout

29 CFR 1910.147(c)(4)(i)

(4) Energy control procedure. (i) Procedures shall be developed, documented and utilized for the control of potentially hazardous energy when employees are engaged in the activities covered by this section.

29 CFR 1910.178 · Forklifts and other powered industrial trucks

29 CFR 1910.178(l)(2)(i)(b)

(B) Where such operation does not endanger the trainee or other employees.

29 CFR 1910.179 · Overhead and gantry cranes

29 CFR 1910.212 · Machine guarding

29 CFR 1910.215 · Grinders and abrasive wheels

Other other fabricated wire product manufacturing employers in Alabama

Alert subscribers get notified of each newly cited employer in Alabama the morning it is posted. See the alert plans.

Source: U.S. Department of Labor, OSHA enforcement data. A citation is OSHA's allegation; employers can contest it, and the status column shows where each item stands. Something wrong on this page? Tell us.