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Polychem LLC: OSHA inspections and violations

Mentor, Ohio · All Other Plastics Product Manufacturing · NAICS 326199

9inspections
15citation items
$35,278current penalties
Feb 23, 2022last inspection

OSHA has inspected Polychem LLC 9 times in Ohio since 2000.

The latest one began on Feb 23, 2022 after a complaint, in Mentor.

Those inspections ended with 15 citation items: 9 serious, 1 willful and 5 other-than-serious.

Penalties were first proposed at $93,634 and now stand at $35,278, 62% lower after settlements or reviews.

Lockout/tagout comes up most often in these citations: 5 items under 1910.147.

How that compares: the median penalty per cited inspection for manufacturing employers since 2015 is $4,500, and Polychem LLC averages $8,583 (3 cited inspections).

Polychem LLC also files yearly injury logs with OSHA, summarized below.

It reported 1 severe injury to OSHA since 2015.

Polychem LLC: OSHA citation items per year, 2000 to 2022
Citation items per year, by inspection date.

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Inspection history

Inspection 345797054 OPENED FEB 23, 2022Closed

Complaint · Partial · Safety · 189 employees at the site · Closed Apr 18, 2022

6277 Heisley Road, Mentor, OH 44060 · All Other Plastics Product Manufacturing · OSHA's record · Phone and website on Google Maps

No citations from this inspection.

Inspection 345800601 OPENED FEB 23, 2022Closed

Complaint · Partial · Health · 186 employees at the site · Closed Jul 29, 2022

6277 Heisley Road, Mentor, OH 44060 · All Other Plastics Product Manufacturing · OSHA's record · Phone and website on Google Maps

No citations from this inspection.

Inspection 343183372 OPENED MAY 23, 2018Closed

Referral · Partial · Health · 180 employees at the site · Closed Jul 6, 2018

202 Water Tower Dr., Clyde, OH 43410 · Rubber and Plastics Hoses and Belting Manufacturing · OSHA's record · Phone and website on Google Maps

No citations from this inspection.

Inspection 343172763 OPENED MAY 21, 2018Closed

Complaint · Partial · Safety · 180 employees at the site · Closed Sep 13, 2018

202 Water Tower Dr., Clyde, OH 43410 · Rubber and Plastics Hoses and Belting Manufacturing · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.134(k)(6) · Respiratory protection
Other-than-serious$0$0Jun 27, 2018Final

Inspection 342684883 OPENED OCT 5, 2017Closed

Complaint · Partial · Safety · 400 employees at the site · Closed Jul 16, 2018

6277 Heisley Rd, Mentor, OH 44060 · Plastics Packaging Film and Sheet (including Laminated) Manufacturing · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1a Serious$7,244$4,709Nov 14, 2017Final
Citation 1, item 1b
29 CFR 1910.147(d) · Lockout/tagout
Serious$0$0Nov 14, 2017Final
Citation 1, item 2
29 CFR 1910.147(c)(6)(i) · Lockout/tagout
Serious$7,244$4,709Nov 14, 2017Final
Citation 1, item 3
29 CFR 1910.219(c)(4)(i) · Belts, pulleys and power-transmission parts
Serious$10,864$5,000Nov 14, 2017Final
Citation 1, item 4
29 CFR 1910.305(a)(2)(x) · Electrical wiring methods
Serious$5,432$3,530Nov 14, 2017Final
Citation 2, item 1
29 CFR 1910.22(a)(1) · Walking-working surfaces
Other-than-serious$0$0Nov 14, 2017Final
Citation 2, item 2
29 CFR 1910.22(a)(2) · Walking-working surfaces
Other-than-serious$0$0Nov 14, 2017Final

Inspection 340899228 OPENED AUG 31, 2015Closed

Complaint · Partial · Safety · 30 employees at the site · Closed Aug 31, 2015

6277 Heisley Rd, Mentor, OH 44060 · Plastics Packaging Film and Sheet (including Laminated) Manufacturing · OSHA's record · Phone and website on Google Maps

No citations from this inspection.

Inspection 340375492 OPENED FEB 12, 2015Closed

Referral · Partial · Safety · 167 employees at the site · Closed Apr 26, 2016

6277 Heisley Road, Mentor, OH 44060 · All Other Plastics Product Manufacturing · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
OSH Act Section 5(a)(1) · General Duty Clause
Serious$7,000$4,200Jul 1, 2015Final
Citation 1, item 2
29 CFR 1910.212(a)(1) · Machine guarding
Serious$6,000$3,600Jul 1, 2015Final

Inspection 305329260 OPENED APR 17, 2003Closed

Complaint · Partial · Safety · 90 employees at the site · Closed Sep 22, 2003

6277 Heisley Rd, Mentor, OH 44060 · All Other Plastics Product Manufacturing · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.132(a) · Personal protective equipment, general requirements
Serious$1,300$780Aug 25, 2003Closed
1 older inspection

Inspection 303481741 OPENED MAY 19, 2000Closed

Complaint · Partial · Safety · 160 employees at the site · Closed Oct 20, 2000

6277 Heisley Rd, Mentor, OH 44060 · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.147(c)(4)(i) · Lockout/tagout
Other-than-serious$1,400$0Sep 11, 2000Closed
Citation 1, item 2
29 CFR 1910.147(f)(2)(i) · Lockout/tagout
Other-than-serious$1,400$0Sep 11, 2000Closed
Citation 1, item 3
29 CFR 1910.151(b) · First aid and eyewash
Serious$1,750$1,750Sep 11, 2000Closed
Citation 2, item 1
29 CFR 1910.212(a)(1) · Machine guarding
Willful$44,000$7,000Sep 11, 2000Closed

Injury and illness logs

From the Form 300A summaries employers file with OSHA each year. Rate = recordable cases per 100 full-time workers.

In 2025, the Mentor site logged 4 recordable injuries or illnesses among about 143 workers: 2.3 per 100 full-time workers, against a median of 2.6 for its industry. Those cases cost 3 days away from work.

Site and yearWorkersCasesDays-away casesRateIndustry median
Greenbridge- Mentor, OH
Mentor · 2025
143 422.32.6
Polychem LLC -Greenbridge - Clyde, OH
Clyde · 2025
31 102.32.6
Greenbridge - Mentor
Mentor · 2022
198 1135.02.6
Greenbridge - Clyde
Clyde · 2022
27 000.02.6
Polychem, LLC - Polychem - HQ
Mentor · 2021
272 732.92.6
Polychem, LLC - Evergreen Plastics
Clyde · 2020
193 643.92.6
Polychem, LLC - Polychem Warehouse - OH
Mentor · 2020
16 000.02.6
Polychem
Mentor · 2019
223 1215.22.6

Severe injury reports

Employers must report any work-related amputation, in-patient hospitalization or loss of an eye to OSHA within 24 hours. 1 report on file.

Feb 6, 2015, Mentor: Hospitalization · soreness, pain, hurt-nonspecified injury · leg(s), unspecified

On or about 2/6/2015, a temporary employee was moving a roll of paper to place it on a corner board machine. The roll of paper fell, striking him in the left leg. As a result of the employee's injury, he was hospitalized for more than 24 hours.

The rules behind these citations

Current text from the Code of Federal Regulations. Some citations were issued under older wording.

29 CFR 1910.132 · Personal protective equipment, general requirements

29 CFR 1910.132(a)

(a) Application. Protective equipment, including personal protective equipment for eyes, face, head, and extremities, protective clothing, respiratory devices, and protective shields and barriers, shall be provided, used, and maintained in a sanitary and reliable condition wherever it is necessary by reason of hazards of processes or environment, chemical hazards, radiological hazards, or mechanical irritants encountered in a manner capable of causing injury or impairment in the function of any part of the body through absorption, inhalation or physical contact.

29 CFR 1910.134 · Respiratory protection

29 CFR 1910.134(k)(6)

(6) The basic advisory information on respirators, as presented in appendix D of this section, shall be provided by the employer in any written or oral format, to employees who wear respirators when such use is not required by this section or by the employer.

29 CFR 1910.147 · Lockout/tagout

29 CFR 1910.147(c)(4)(i)

(4) Energy control procedure. (i) Procedures shall be developed, documented and utilized for the control of potentially hazardous energy when employees are engaged in the activities covered by this section.

29 CFR 1910.151 · First aid and eyewash

29 CFR 1910.212 · Machine guarding

29 CFR 1910.219 · Belts, pulleys and power-transmission parts

29 CFR 1910.22 · Walking-working surfaces

29 CFR 1910.305 · Electrical wiring methods

OSH Act Section 5 · General Duty Clause

Other all other plastics product manufacturing employers in Ohio

Source: U.S. Department of Labor, OSHA enforcement data. A citation is OSHA's allegation; employers can contest it, and the status column shows where each item stands. Something wrong on this page? Tell us.