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Thomas Built Buses Inc: OSHA inspections and violations

High Point, North Carolina · Motor Vehicle Body Manufacturing · NAICS 336211

23inspections
27citation items
$183,545current penalties
Jun 5, 2026last inspection

Thomas Built Buses Inc has 23 OSHA inspections on record in North Carolina, the first in 1984.

OSHA's last visit started on Jun 5, 2026 to follow up on an earlier case, in High Point.

Across those inspections OSHA issued 27 citation items: 21 serious, 1 repeat and 5 other-than-serious.

OSHA proposed $195,804 in penalties. After settlements and reviews the total is $183,545, down 6%.

Most often, OSHA cited 1910.132, personal protective equipment, general requirements (6 items).

For context, across all manufacturing employers the median penalty per cited inspection since 2015 is $3,600. Thomas Built Buses Inc averages $15,100 over 12 cited inspections in that time.

Thomas Built Buses Inc also files yearly injury logs with OSHA, summarized below.

Thomas Built Buses Inc: OSHA citation items per year, 1984 to 2026
Citation items per year, by inspection date.

North Carolina · latest 90 days of OSHA records

237employers cited

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Inspection history

Inspection 348983081 OPENED JUN 5, 2026Closed

Follow-up · Partial · Safety · 5,000 employees at the site · Closed Jun 26, 2026

1408 Courtesy Rd, High Point, NC 27260 · Motor Vehicle Body Manufacturing · OSHA's record · Phone and website on Google Maps

No citations from this inspection.

Inspection 348779273 OPENED FEB 6, 2026Closed

Referral · Partial · Health · 1,700 employees at the site · Closed Sep 2, 2026

1013 Callahan St, High Point, NC 27263 · Motor Vehicle Body Manufacturing · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.132(f)(1) · Personal protective equipment, general requirements
Repeat$33,100$28,100Jun 8, 2026Final
Citation 2, item 1a
29 CFR 1910.132(a) · Personal protective equipment, general requirements
Serious$16,550$14,050Jun 8, 2026Final
Citation 2, item 1b
29 CFR 1910.132(d)(1)(i) · Personal protective equipment, general requirements
Serious$0$0Jun 8, 2026Final
Citation 2, item 2
29 CFR 1910.1200(h)(1) · Hazard communication
Serious$16,550$14,050Jun 8, 2026Final

Inspection 348652538 OPENED DEC 17, 2025Closed

Referral · Partial · Safety · 5,000 employees at the site · Closed Apr 22, 2026

1408 Courtesy Rd, High Point, NC 27260 · Motor Vehicle Body Manufacturing · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.147(c)(4)(i) · Lockout/tagout
Serious$16,550$13,240Mar 5, 2026Final
Citation 1, item 2
29 CFR 1910.147(c)(7)(i)(a) · Lockout/tagout
Serious$16,550$13,240Mar 5, 2026Final

Inspection 346646953 OPENED APR 20, 2023Closed

Referral · Partial · Safety · 2,300 employees at the site · Closed Nov 20, 2023

1408 Courtesy Rd, High Point, NC 27263 · Motor Vehicle Body Manufacturing · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1a
29 CFR 1910.147(c)(4)(i) · Lockout/tagout
Serious$7,500$6,500Jun 22, 2023Final
Citation 1, item 1b
29 CFR 1910.147(c)(7)(i)(a) · Lockout/tagout
Serious$0$0Jun 22, 2023Final

Inspection 346471493 OPENED JAN 27, 2023Closed

Referral · Partial · Safety · 750 employees at the site · Closed Feb 26, 2024

1408 Courtesy Rd, High Point, NC 27260 · Motor Vehicle Body Manufacturing · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.132(d)(1) · Personal protective equipment, general requirements
Serious$7,500$5,500Jun 9, 2023Final
Citation 1, item 2
29 CFR 1910.132(f)(1) · Personal protective equipment, general requirements
Serious$7,500$7,500Jun 9, 2023Final
Citation 1, item 3
29 CFR 1910.252(b)(3) · Welding fire safety
Serious$7,500$7,500Jun 9, 2023Final
Citation 2, item 1
29 CFR 1910.157(c)(1) · Portable fire extinguishers
Other-than-serious$2,250$2,250Jun 9, 2023Final
Citation 2, item 3 Other-than-serious$2,250$2,250Jun 9, 2023Final

Inspection 346456155 OPENED JAN 23, 2023Closed

Referral · Partial · Safety · 800 employees at the site · Closed Aug 11, 2023

1408 Courtesy Road, High Point, NC 27260 · Motor Vehicle Body Manufacturing · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.212(a)(1) · Machine guarding
Serious$14,502$12,500May 23, 2023Final

Inspection 346365125 OPENED NOV 29, 2022Closed

Complaint · Partial · Health · 800 employees at the site · Closed Jun 14, 2023

1408 Courtesy Rd, High Point, NC 27263 · Motor Vehicle Body Manufacturing · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.252(b)(2)(iii) · Welding fire safety
Serious$4,875$4,875Apr 10, 2023Final

Inspection 346365133 OPENED NOV 29, 2022Closed

Complaint · Partial · Health · 800 employees at the site · Closed Jul 24, 2023

1013 Callahan St, High Point, NC 27263 · Motor Vehicle Body Manufacturing · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.37(a)(2) · Exit routes
Serious$4,875$4,875Apr 10, 2023Final
Citation 1, item 2
29 CFR 1910.252(b)(2)(iii) · Welding fire safety
Serious$4,875$4,875Apr 10, 2023Final
Citation 2, item 1
29 CFR 1910.303(g)(1) · Electrical equipment, general requirements
Other-than-serious$0$0Apr 10, 2023Final
15 older inspections

Inspection 346153471 OPENED AUG 16, 2022Closed

Referral · Partial · Safety · 800 employees at the site · Closed Feb 7, 2023

1408 Courtesy Rd, High Point, NC 27260 · Motor Vehicle Body Manufacturing · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.212(a)(3)(ii) · Machine guarding
Serious$14,502$25,000Nov 28, 2022Final

Inspection 344901202 OPENED AUG 26, 2020Closed

Fatality or catastrophe · No inspection · Safety · Closed Sep 3, 2020

I-40 Milemarker 82 Rest Area, Marion, NC 28752 · School and Employee Bus Transportation · OSHA's record · Phone and website on Google Maps

No citations from this inspection.

Inspection 344013594 OPENED MAY 15, 2019Closed

Complaint · Partial · Safety · 1,400 employees at the site · Closed Aug 7, 2019

1408 Courtesy Rd, High Point, NC 27263 · Motor Vehicle Body Manufacturing · OSHA's record · Phone and website on Google Maps

No citations from this inspection.

Inspection 344017645 OPENED MAY 15, 2019Closed

Complaint · Partial · Health · 1,400 employees at the site · Closed Dec 2, 2019

1408 Courtesy Rd, High Point, NC 27263 · Motor Vehicle Body Manufacturing · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.132(d)(2) · Personal protective equipment, general requirements
Other-than-serious$1,125$900Aug 7, 2019Final

Inspection 343643045 OPENED NOV 30, 2018Closed

Referral · Partial · Safety · 1,800 employees at the site · Closed Feb 13, 2019

715 W. Fairfield Rd, High Point, NC 27263 · Motor Vehicle Body Manufacturing · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.23(c)(4) · Ladders in general industry
Serious$3,750$3,750Jan 16, 2019Final

Inspection 342318052 OPENED MAY 4, 2017Closed

Fatality or catastrophe · No inspection · Health · Closed May 22, 2017

1408 Courtesy Rd, High Point, NC 27260 · Motor Vehicle Body Manufacturing · OSHA's record · Phone and website on Google Maps

No citations from this inspection.

Inspection 341555738 OPENED JUN 15, 2016Closed

Referral · Partial · Health · 20 employees at the site · Closed Sep 30, 2016

1408 Courtesy Rd, High Point, NC 27260 · Motor Vehicle Body Manufacturing · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.212(a)(1) · Machine guarding
Serious$7,000$7,000Sep 2, 2016Final

Inspection 341278679 OPENED FEB 25, 2016Closed

Referral · Partial · Health · 18 employees at the site · Closed Aug 3, 2016

715 West Fairfield Avenue, High Point, NC 27263 · Motor Vehicle Body Manufacturing · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 95.129(01)
Serious$3,250$3,250Jul 15, 2016Final

Inspection 317943108 OPENED JAN 7, 2015Closed

Referral · Partial · Health · 1,250 employees at the site · Closed Feb 12, 2015

1408 Courtesy Rd., High Point, NC 27260 · Motor Vehicle Body Manufacturing · OSHA's record · Phone and website on Google Maps

No citations from this inspection.

Inspection 308557628 OPENED JUL 6, 2005Closed

Accident · Partial · Health · 63 employees at the site · Closed Jul 17, 2006

Chassis Division, High Point, NC 27260 · Motor Vehicle Body Manufacturing · OSHA's record · Phone and website on Google Maps

Incident on May 16, 2005: Employee is injured when struck by bus chassis

On May 16, 2005, Employee #1, with Thomas Built Buses, Inc., was working in the Chassis Division at the station where units are first started. One unit had a de ficiency that caused it to go into full throttle when it was placed into gear. T his deficiency was written up on the inspection forms; however the unit was push ed into this station. When an employee started this unit and placed it into gear , it lurched forward approximately 3 ft, nearly hitting an employee. The unit wa s put back into neutral, and then into reverse. At that point, the brakes were n ot fully engaged. The unit then struck the chassis behind it, which in turn stru ck Employee #1. He was hospitalized for unspecified injuries.

No citations from this inspection.

Inspection 18565929 OPENED JUN 14, 1993Closed

Accident · Partial · Safety · 750 employees at the site · Closed Sep 23, 1993

1408 Courtesy Road, High Point, NC 27261 · OSHA's record · Phone and website on Google Maps

Incident on Jun 10, 1993: Employee falls through skylight and hits coworker inside

Employee #1, who was on the roof, sat down against a skylight cover. He fell thr ough it and fell on top of a coworker inside the plant. Employee #1 broke his el bow. The coworker only sustained bruises.

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.23(a)(4) · Guarding floor and wall openings and holes
Serious$975$975Jul 12, 1993Closed

Inspection 109082743 OPENED SEP 9, 1992Closed

Follow-up · Partial · Health · 980 employees at the site · Closed Oct 26, 1992

1408 Courtesy Road, Highpoint, NC 27261 · OSHA's record · Phone and website on Google Maps

No citations from this inspection.

Inspection 109008292 OPENED APR 3, 1992Closed

Complaint · Partial · Health · 980 employees at the site · Closed Oct 26, 1992

1408 Courtesy Road, Highpoint, NC 27261 · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.1000(a)(2) · Air contaminants
Serious$2,275$1,365Jun 5, 1992Closed
Citation 1, item 2
29 CFR 1910.1000(e) · Air contaminants
Serious$0$0Jun 5, 1992Closed
Citation 2, item 1
29 CFR 1910.134(e)(4) · Respiratory protection
Other-than-serious$0$0Jun 5, 1992Closed

Inspection 15018930 OPENED MAR 13, 1985Closed

Referral · Partial · Health · 533 employees at the site · Closed Mar 14, 1985

Courtesy Rd, High Point, NC 28261 · OSHA's record · Phone and website on Google Maps

No citations from this inspection.

Inspection 555656 OPENED FEB 15, 1984Closed

Complaint · Partial · Health · 425 employees at the site · Closed Mar 23, 1984

Courtesy Rd, High Point, NC 28261 · OSHA's record · Phone and website on Google Maps

No citations from this inspection.

Injury and illness logs

From the Form 300A summaries employers file with OSHA each year. Rate = recordable cases per 100 full-time workers.

In 2024, the High Point site logged 61 recordable injuries or illnesses among about 1,008 workers: 4.7 per 100 full-time workers, against a median of 5.2 for its industry. Those cases cost 718 days away from work.

Site and yearWorkersCasesDays-away casesRateIndustry median
Thomas Built Buses
High Point · 2024
1,008 61294.75.2
Thomas Built Buses Inc
High Point · 2019
1,644 116397.25.2
Thomas Built Buses, Inc
High Point · 2018
1,700 117246.55.2

Included with any plan: 3 more yearly logs from these sites, back to 2016, with each site's average rate over its latest three years. Already a subscriber? Sign in.

See plans

The rules behind these citations

Current text from the Code of Federal Regulations. Some citations were issued under older wording.

29 CFR 1910.1000 · Air contaminants

29 CFR 1910.1000(a)(2)

(2) Other substances—8-hour Time Weighted Averages. An employee's exposure to any substance in Table Z-1, the exposure limit of which is not preceded by a “C”, shall not exceed the 8-hour Time Weighted Average given for that substance in any 8-hour work shift of a 40-hour work week.

29 CFR 1910.1000(e)

(e) To achieve compliance with paragraphs (a) through (d) of this section, administrative or engineering controls must first be determined and implemented whenever feasible. When such controls are not feasible to achieve full compliance, protective equipment or any other protective measures shall be used to keep the exposure of employees to air contaminants within the limits prescribed in this section. Any equipment and/or technical measures used for this purpose must be approved for each particular use by a competent industrial hygienist or other technically qualified person. Whenever respirators are used, their use shall comply with 1910.134.

29 CFR 1910.1200 · Hazard communication

29 CFR 1910.1200(h)(1)

(h) Employee information and training. (1) Employers shall provide employees with effective information and training on hazardous chemicals in their work area at the time of their initial assignment, and whenever a new chemical hazard the employees have not previously been trained about is introduced into their work area. Information and training may be designed to cover categories of hazards (e.g., flammability, carcinogenicity) or specific chemicals. Chemical-specific information must always be available through labels and safety data sheets.

29 CFR 1910.132 · Personal protective equipment, general requirements

29 CFR 1910.134 · Respiratory protection

29 CFR 1910.147 · Lockout/tagout

29 CFR 1910.157 · Portable fire extinguishers

29 CFR 1910.212 · Machine guarding

29 CFR 1910.23 · Ladders in general industry

29 CFR 1910.252 · Welding fire safety

29 CFR 1910.303 · Electrical equipment, general requirements

29 CFR 1910.332 · Training

29 CFR 1910.37 · Exit routes

Other motor vehicle body manufacturing employers in North Carolina

Alert subscribers get notified of each newly cited employer in North Carolina the morning it is posted. See the alert plans.

Source: U.S. Department of Labor, OSHA enforcement data. A citation is OSHA's allegation; employers can contest it, and the status column shows where each item stands. Something wrong on this page? Tell us.