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Aarrowcast, Inc.: OSHA inspections and violations

Shawano, Wisconsin · Iron Foundries · NAICS 331511

18inspections
32citation items
$52,209current penalties
Oct 3, 2023last inspection

OSHA has inspected Aarrowcast, Inc. 18 times in Wisconsin since 1989.

The latest one began on Oct 3, 2023 after a complaint, in Shawano.

Those inspections ended with 32 citation items: 16 serious and 16 other-than-serious.

Penalties were first proposed at $91,172 and now stand at $52,209, 43% lower after settlements or reviews.

Machine guarding comes up most often in these citations: 6 items under 1910.212.

How that compares: the median penalty per cited inspection for manufacturing employers since 2015 is $3,600, and Aarrowcast, Inc. averages $7,707 (5 cited inspections).

1 inspection on this page followed a fatal incident.

Aarrowcast, Inc. also files yearly injury logs with OSHA, summarized below.

It reported 8 severe injuries to OSHA since 2015.

Aarrowcast, Inc.: OSHA citation items per year, 1989 to 2023
Citation items per year, by inspection date.

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Inspection history

Inspection 347006090 OPENED OCT 3, 2023Closed

Complaint · Partial · Safety · 300 employees at the site · Closed Aug 16, 2024

2900 E Richmond Street, Shawano, WI 54166 · Iron Foundries · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1a
29 CFR 1910.28(b)(1)(i) · Fall protection in general industry
Serious$12,278$7,367Dec 14, 2023Final

Inspection 345700645 OPENED DEC 22, 2021Closed

Referral · Partial · Safety · 270 employees at the site · Closed Sep 22, 2022

2900 E. Richmond Street, Shawano, WI 54166 · Iron Foundries · OSHA's record · Phone and website on Google Maps

Incident on Dec 20, 2021: Employee suffers burns when molten iron discharges from furn

At 9:00 a.m. on December 20, 2021, an employee was slagging furnace #6 with a slagging rod. As the rod entered the furnace, molten iron discharged from the furnace covering the employee. It is unknown what caused the iron to expel from the furnace. The employee suffered severe burns to his left arm and chest, resulting in hospitalization.

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1a
29 CFR 1910.132(a) · Personal protective equipment, general requirements
Serious$14,502$10,000Feb 11, 2022Final

Inspection 345633135 OPENED NOV 10, 2021Closed

Referral · Partial · Safety · 270 employees at the site · Closed Jan 21, 2022

2900 E. Richmond Street, Shawano, WI 54166 · Iron Foundries · OSHA's record · Phone and website on Google Maps

Incident on Oct 14, 2021: Employee amputates fingertip when pinched between box and le

At 10:30 p.m. on October 14, 2021, an employee, a Melt Deck Telpher Operator, was observing two coworkers, both maintenance workers. The coworkers had finished repairs and were attempting to return the dump box to the upright position. After noticing that the latch on the dump box was preventing the dump box from returning to the upright position, the employee manipulated the lever which disengages and engages the latch. When his coworkers attempted to move the dump box, the employee's right index finger was pinched between the box and the lever. The employee sustained an amputation to the fingertip of the first knuckle. The employee was treated without hospitalization.

No citations from this inspection.

Inspection 345594006 OPENED OCT 21, 2021Closed

Referral · Partial · Safety · 270 employees at the site · Closed Sep 22, 2022

2900 E. Richmond Street, Shawano, WI 54166 · Iron Foundries · OSHA's record · Phone and website on Google Maps

Incident on Oct 16, 2021: Employee amputates multiple fingertips while troubleshooting

At 10:30 p.m. on October 16, 2021, an employee was troubleshooting core box alignment issues on a Laempe 150 core machine at an iron foundry. The machine was having issues with cores breaking, and employee discovered that the hydraulic cylinder was detached from the core box frame. When the employee reached into the machine to assess the damage, the core machine unexpectedly cycled and caught the employee's right hand between the frame and the cylinder. The employee sustained an amputation of the second and third finger. The employee required medical treatment but was not hospitalized.

No citations from this inspection.

Inspection 345594691 OPENED OCT 21, 2021Closed

Follow-up · Partial · Health · 270 employees at the site · Closed Jan 13, 2023

2900 E. Richmond Street, Shawano, WI 54166 · Iron Foundries · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1a
29 CFR 1910.1053(d)(3)(iii) · Silica dust in general industry
Other-than-serious$14,502$4,000Apr 7, 2022Final

Inspection 343897062 OPENED APR 2, 2019Closed

Complaint · Complete · Health · 380 employees at the site · Closed Jun 4, 2020

2900 E. Richmond Street, Shawano, WI 54166 · Iron Foundries · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1904.29(b)(1) · Injury and illness log
Other-than-serious$0$0Apr 4, 2019Final
Citation 2, item 1
29 CFR 1910.212(a)(1) · Machine guarding
Serious$7,246$5,072Sep 4, 2019Final
Citation 2, item 2
29 CFR 1910.1053(f)(1) · Silica dust in general industry
Serious$7,246$5,072Sep 4, 2019Final
Citation 2, item 3
29 CFR 1910.1053(h)(1) · Silica dust in general industry
Serious$7,246$5,072Sep 4, 2019Final
Citation 3, item 1
29 CFR 1910.146(c)(4) · Permit-required confined spaces
Other-than-serious$0$0Sep 4, 2019Final
Citation 3, item 2
29 CFR 1910.1025(l)(1)(i) · Lead in general industry
Other-than-serious$0$0Sep 4, 2019Final
Citation 3, item 3 Other-than-serious$0$0Sep 4, 2019Final

Inspection 341328268 OPENED MAR 16, 2016Closed

Referral · Partial · Safety · 245 employees at the site · Closed Aug 8, 2016

2900 E. Richmond Street, Shawano, WI 54166 · Iron Foundries · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.179(n)(3)(i) · Overhead and gantry cranes
Other-than-serious$3,902$1,951Apr 18, 2016Final

Inspection 312555428 OPENED FEB 16, 2010Closed

Monitoring · Partial · Health · 240 employees at the site · Closed Jun 21, 2010

2900 E Richmond Street, Shawano, WI 54166 · Iron Foundries · OSHA's record · Phone and website on Google Maps

No citations from this inspection.

10 older inspections

Inspection 312554066 OPENED NOV 5, 2009Closed

Monitoring · Partial · Health · 239 employees at the site · Closed Jan 6, 2010

2900 E Richmond Street, Shawano, WI 54166 · Iron Foundries · OSHA's record · Phone and website on Google Maps

No citations from this inspection.

Inspection 309835262 OPENED JUL 13, 2006Closed

Planned · Complete · Health · 225 employees at the site · Closed Oct 8, 2010

2900 E Richmond Street, Shawano, WI 54166 · Iron Foundries · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.23(a)(7) · Guarding floor and wall openings and holes
Other-than-serious$825$518Oct 17, 2006Closed
Citation 1, item 2a
29 CFR 1910.134(d)(1)(i) · Respiratory protection
Serious$1,375$866Oct 17, 2006Closed
Citation 1, item 2b
29 CFR 1910.134(g)(1)(ia) · Respiratory protection
Other-than-serious$0$0Oct 17, 2006Closed
Citation 1, item 3a
29 CFR 1910.1000(c) · Air contaminants
Serious$1,375$866Oct 17, 2006Closed
Citation 1, item 3b
29 CFR 1910.1000(e) · Air contaminants
Serious$0$0Oct 17, 2006Closed
Citation 2, item 1
29 CFR 1904.32(a)(4) · Yearly injury summary
Other-than-serious$0$0Oct 17, 2006Closed
Citation 2, item 3
29 CFR 1910.1025(l)(1)(i) · Lead in general industry
Other-than-serious$0$0Oct 17, 2006Closed

Inspection 306793050 OPENED AUG 11, 2003Closed

Planned · Complete · Safety · 288 employees at the site · Closed Apr 15, 2004

2900 E Richmond Street, Shawano, WI 54166 · All Other Fabricated Metal Product Manufacturing · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.212(a)(3)(ii) · Machine guarding
Other-than-serious$1,625$1,625Sep 5, 2003Final
Citation 2, item 1
29 CFR 1910.212(b) · Machine guarding
Other-than-serious$0$0Sep 5, 2003Final

Inspection 306793126 OPENED AUG 11, 2003Closed

Planned · Complete · Health · 288 employees at the site · Closed Sep 18, 2003

2900 E Richmond Street, Shawano, WI 54166 · All Other Fabricated Metal Product Manufacturing · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.134(d)(3)(iiib)(2) · Respiratory protection
Other-than-serious$0$0Sep 5, 2003Final

Inspection 122015191 OPENED OCT 3, 2001Closed

Complaint · Partial · Health · 289 employees at the site · Closed Jan 2, 2002

2900 E Richmond Street, Shawano, WI 54166 · OSHA's record · Phone and website on Google Maps

No citations from this inspection.

Inspection 122008865 OPENED OCT 26, 2000Closed

Complaint · Partial · Health · 350 employees at the site · Closed Dec 8, 2000

2900 E Richmond Street, Shawano, WI 54166 · OSHA's record · Phone and website on Google Maps

No citations from this inspection.

Inspection 300481942 OPENED JUN 3, 1998Closed

Planned · Complete · Safety · 400 employees at the site · Closed Oct 5, 1998

2900 E Richmond Street, Shawano, WI 54166 · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.147(c)(4)(i) · Lockout/tagout
Serious$7,000$2,500Aug 27, 1998Closed
Citation 1, item 3
29 CFR 1910.212(a)(1) · Machine guarding
Serious$7,000$4,000Aug 27, 1998Closed
Citation 2, item 1
29 CFR 1910.101(b) · Compressed gases (general requirements)
Other-than-serious$0$0Aug 27, 1998Closed

Inspection 300481959 OPENED JUN 3, 1998Closed

Planned · Complete · Safety · 400 employees at the site · Closed Sep 29, 1999

2900 E Richmond Street, Shawano, WI 54166 · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1a
29 CFR 1910.1000(a)(2) · Air contaminants
Serious$2,125$500Oct 28, 1998Closed
Citation 1, item 1b
29 CFR 1910.1000(e) · Air contaminants
Serious$0$0Oct 28, 1998Closed
Citation 1, item 2a
29 CFR 1910.1000(c) · Air contaminants
Serious$2,125$1,000Oct 28, 1998Closed
Citation 1, item 2b Serious$0$0Oct 28, 1998Closed
Citation 2, item 1 Other-than-serious$0$0Oct 28, 1998Closed
Citation 2, item 2
29 CFR 1910.1200(f)(5)(ii) · Hazard communication
Other-than-serious$0$0Oct 28, 1998Closed

Inspection 300481173 OPENED SEP 26, 1997Closed

Complaint · Partial · Safety · 350 employees at the site · Closed Feb 4, 1998

2900 E Richmond Street, Shawano, WI 54166 · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1b
29 CFR 1910.212(a)(1) · Machine guarding
Serious$0$1,800Nov 4, 1997Closed

Inspection 102539137 OPENED MAR 24, 1989Closed

Accident · Partial · Safety · 155 employees at the site · Closed Feb 21, 1990

2900 E Richmond Street, Shawano, WI 54166 · OSHA's record · Phone and website on Google Maps

Incident on Mar 23, 1989 (fatal): Employee killed while cleaning sand speed mullor

During a machine cleaning operator in a gray iron foundry, Employee #1, a mainte nance man, entered a sand speed mullor to grease the wheels. The control panel p ower was locked out by the operator at the time. The operator removed his lock a nd started the mullor, killing Employee #1, who had failed to add his lock to th e lockout. The operator had left the access door open and routinely started the mullor during cleaning, with the access door left open and unsecured.

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.212(a)(3)(ii) · Machine guarding
Serious$800$0Apr 11, 1989Final

Injury and illness logs

From the Form 300A summaries employers file with OSHA each year. Rate = recordable cases per 100 full-time workers.

In 2021, the Shawano site logged 25 recordable injuries or illnesses among about 272 workers: 8.4 per 100 full-time workers, against a median of 5.4 for its industry. Those cases cost 385 days away from work.

Site and yearWorkersCasesDays-away casesRateIndustry median
Aarrowcast, Inc.
Shawano · 2021
272 2598.45.4
Aarrowcast
Shawano · 2020
275 1324.55.4

Severe injury reports

Employers must report any work-related amputation, in-patient hospitalization or loss of an eye to OSHA within 24 hours. 8 reports on file, the 6 most recent shown.

Oct 30, 2023, Shawano: Amputation · amputations · fingertip(s)

Employees were working to lower a 1,600-pound pattern into a bolster. The injured employee was guiding the pattern into the bolster as the crane lifted and lowered the pattern a few times to get it to seat. The injured employee then began checking for obstructions. The crane lowered the pattern onto the frame and the injured employee's right index fingertip was caught and amputated between the…

Dec 20, 2021, Shawano: Hospitalization · heat (thermal) burns, unspecified · multiple body parts, n.e.c.

On December 20, 2021, an employee was slagging off a furnace when molten iron discharged from it and landed on the employee's uniform. The employee sustained burns on their chest and arms, resulting in hospitalization.

Oct 16, 2021, Shawano: Amputation · amputations · fingertip(s)

At 7:00 a.m. on October 16, 2021, an employee was troubleshooting a machine. The top part cylinder became detached from the machine's top part frame, leaving a gap. The machine then cycled while the employee's right hand was between the cylinder and the bracket. He suffered amputations to the index and middle fingertips.

Oct 14, 2021, Shawano: Amputation · amputations · fingertip(s)

An employee was helping repair a dump box when they moved a twisted latch into position. The employee's right index fingertip was caught in a pinch point created by the latch moving flush to the dump box, resulting in an amputation of the fingertip just below the nail.

Jul 18, 2021, Shawano: Hospitalization · poisoning, including poisoning-related asphyxia · body systems

An employee used a 20-pound dry chemical fire extinguisher to extinguish a fire under the furnace on a melt deck. The employee began to have trouble breathing and was hospitalized, suffering from smoke inhalation.

Jan 10, 2020, Shawano: Amputation · amputations · finger(s), fingernail(s), unspecified

An employee was picking up a piece of scrap iron to place it in the recycle hopper when he lost his balance and fell onto the hopper. When he landed, his finger was caught between the hopper and the scrap iron resulting in a partial amputation.

The rules behind these citations

Current text from the Code of Federal Regulations. Some citations were issued under older wording.

29 CFR 1904.29 · Injury and illness log

29 CFR 1904.29(b)(1)

(b) Implementation—(1) What do I need to do to complete the OSHA 300 Log? You must enter information about your business at the top of the OSHA 300 Log, enter a one or two line description for each recordable injury or illness, and summarize this information on the OSHA 300-A at the end of the year.

29 CFR 1904.32 · Yearly injury summary

29 CFR 1904.32(a)(4)

(4) Post the annual summary.

29 CFR 1910.1000 · Air contaminants

29 CFR 1910.1000(a)(2)

(2) Other substances—8-hour Time Weighted Averages. An employee's exposure to any substance in Table Z-1, the exposure limit of which is not preceded by a “C”, shall not exceed the 8-hour Time Weighted Average given for that substance in any 8-hour work shift of a 40-hour work week.

29 CFR 1910.101 · Compressed gases (general requirements)

29 CFR 1910.1025 · Lead in general industry

29 CFR 1910.1027 · Cadmium

29 CFR 1910.1053 · Silica dust in general industry

29 CFR 1910.1200 · Hazard communication

29 CFR 1910.132 · Personal protective equipment, general requirements

29 CFR 1910.134 · Respiratory protection

29 CFR 1910.146 · Permit-required confined spaces

29 CFR 1910.147 · Lockout/tagout

29 CFR 1910.179 · Overhead and gantry cranes

29 CFR 1910.212 · Machine guarding

29 CFR 1910.23 · Guarding floor and wall openings and holes

29 CFR 1910.28 · Fall protection in general industry

29 CFR 1910.94 · Ventilation

Other iron foundries employers in Wisconsin

Source: U.S. Department of Labor, OSHA enforcement data. A citation is OSHA's allegation; employers can contest it, and the status column shows where each item stands. Something wrong on this page? Tell us.