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Bodycote Thermal Processing: OSHA inspections and violations

South Windsor, Connecticut · Other Aircraft Parts and Auxiliary Equipment Manufacturing · NAICS 336413

5inspections
35citation items
$19,462current penalties
Mar 4, 2016last inspection

Since 2002, OSHA inspectors have visited Bodycote Thermal Processing in Connecticut 5 times.

The most recent inspection opened on Mar 4, 2016 after a complaint, in Berlin.

In all, OSHA issued 35 citation items: 17 serious, 2 repeat and 16 other-than-serious.

The proposed penalties came to $37,825; today they stand at $19,462, 49% less.

The rule cited most here is 1910.23 (ladders in general industry), 5 times.

Among manufacturing employers, the typical cited inspection since 2015 ends with a $3,600 penalty. Bodycote Thermal Processing averages $3,500 across 1 cited inspection.

Bodycote Thermal Processing also files yearly injury logs with OSHA, summarized below.

Bodycote Thermal Processing: OSHA citation items per year, 2002 to 2016
Citation items per year, by inspection date.

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Inspection history

Inspection 341300481 OPENED MAR 4, 2016Closed

Complaint · Partial · Health · 27 employees at the site · Closed Apr 21, 2016

675 Christian Lane, Berlin, CT 06037 · Metal Heat Treating · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.178(o)(1) · Forklifts and other powered industrial trucks
Serious$4,000$2,800Mar 30, 2016Final
Citation 2, item 1
29 CFR 1904.32(a)(4) · Yearly injury summary
Other-than-serious$1,000$700Mar 30, 2016Final

Inspection 308276724 OPENED MAR 13, 2006Closed

Planned · Complete · Safety · 35 employees at the site · Closed May 3, 2006

675 Christian Lane, Berlin, CT 06037 · Metal Heat Treating · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1a
29 CFR 1910.22(a)(1) · General requirements
Serious$1,500$750Mar 16, 2006Closed
Citation 1, item 1b
29 CFR 1910.36(g)(2) · Exit route design
Serious$0$0Mar 16, 2006Closed
Citation 1, item 2
29 CFR 1910.23(a)(8) · Guarding floor and wall openings and holes
Serious$2,000$1,000Mar 16, 2006Closed
Citation 1, item 3
29 CFR 1910.147(c)(6)(i) · Lockout/tagout
Other-than-serious$1,500$200Mar 16, 2006Closed
Citation 1, item 5
29 CFR 1910.212(a)(1) · Machine guarding
Serious$2,000$1,000Mar 16, 2006Closed
Citation 1, item 6b
29 CFR 1910.219(e)(3)(i) · Belts, pulleys and power-transmission parts
Other-than-serious$0$0Mar 16, 2006Closed
Citation 1, item 7a
29 CFR 1910.303(g)(2)(ii) · Electrical equipment, general requirements
Serious$1,500$750Mar 16, 2006Closed
Citation 1, item 7b
29 CFR 1910.305(b)(2) · Electrical wiring methods
Serious$0$0Mar 16, 2006Closed
Citation 2, item 1
29 CFR 1910.132(d)(2) · Personal protective equipment, general requirements
Other-than-serious$200$200Mar 16, 2006Closed
Citation 2, item 2a
29 CFR 1910.23(c)(1) · Guarding floor and wall openings and holes
Repeat$12,500$6,250Mar 16, 2006Closed
Citation 2, item 2b
29 CFR 1910.23(d)(1)(iii) · Guarding floor and wall openings and holes
Repeat$0$0Mar 16, 2006Closed
Citation 3, item 1
29 CFR 1910.178(q)(7) · Forklifts and other powered industrial trucks
Other-than-serious$0$0Mar 16, 2006Closed
Citation 3, item 2
29 CFR 1910.179(e)(2)(i) · Overhead and gantry cranes
Other-than-serious$0$0Mar 16, 2006Closed

Inspection 308271238 OPENED APR 19, 2005Closed

Complaint · Partial · Health · 30 employees at the site · Closed Aug 18, 2005

45 Connecticut Avenue, South Windsor, CT 06074 · Other Aircraft Parts and Auxiliary Equipment Manufacturing · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.125(a) · Additional requirements for dipping and coating operations that use flammable liquids or liquids with flashpoints greater than 199.4 °F (93 °C)
Other-than-serious$1,700$850May 4, 2005Closed
Citation 1, item 2a
29 CFR 1910.132(d)(1) · Personal protective equipment, general requirements
Serious$2,125$1,062May 4, 2005Closed
Citation 1, item 2b
29 CFR 1910.132(a) · Personal protective equipment, general requirements
Serious$0$0May 4, 2005Closed
Citation 1, item 3
29 CFR 1910.1200(e)(1) · Hazard communication
Other-than-serious$1,275$638May 4, 2005Closed
Citation 2, item 1
29 CFR 1910.22(b)(2) · General requirements
Other-than-serious$0$0May 4, 2005Closed

Inspection 308271345 OPENED APR 19, 2005Closed

Complaint · Complete · Safety · 30 employees at the site · Closed Aug 11, 2005

45 Connecticut Avenue, South Windsor, CT 06074 · Other Aircraft Parts and Auxiliary Equipment Manufacturing · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1a
29 CFR 1910.23(c)(1) · Guarding floor and wall openings and holes
Serious$1,275$638May 4, 2005Closed
Citation 1, item 1b
29 CFR 1910.23(d)(1) · Guarding floor and wall openings and holes
Serious$0$0May 4, 2005Closed
Citation 1, item 2a
29 CFR 1910.178(a)(4) · Forklifts and other powered industrial trucks
Serious$1,275$638May 4, 2005Closed
Citation 1, item 2b
29 CFR 1910.178(p)(1) · Forklifts and other powered industrial trucks
Serious$0$0May 4, 2005Closed
Citation 1, item 3a
29 CFR 1910.303(b)(1)(ii) · Electrical equipment, general requirements
Serious$1,275$638May 4, 2005Closed
Citation 1, item 3b
29 CFR 1910.305(g)(1)(iii) · Electrical wiring methods
Serious$0$0May 4, 2005Closed
Citation 1, item 3c
29 CFR 1910.305(g)(2)(iii) · Electrical wiring methods
Serious$0$0May 4, 2005Closed
Citation 1, item 4
29 CFR 1910.304(f)(4) · Grounding and circuit protection
Serious$1,700$850May 4, 2005Closed
Citation 2, item 1a
29 CFR 1904.29(a) · Injury and illness log
Other-than-serious$1,000$500May 4, 2005Closed
Citation 2, item 1c
29 CFR 1904.32(b)(3) · Yearly injury summary
Other-than-serious$0$0May 4, 2005Closed
Citation 2, item 1d
29 CFR 1904.32(b)(5) · Yearly injury summary
Other-than-serious$0$0May 4, 2005Closed
Citation 2, item 2
29 CFR 1910.22(a)(1) · General requirements
Other-than-serious$0$0May 4, 2005Closed
Citation 2, item 3
29 CFR 1910.22(d)(1) · General requirements
Other-than-serious$0$0May 4, 2005Closed
Citation 2, item 4
29 CFR 1910.215(b)(9) · Grinders and abrasive wheels
Other-than-serious$0$0May 4, 2005Closed
Citation 2, item 5
29 CFR 1910.242(b) · Hand and power tools
Other-than-serious$0$0May 4, 2005Closed

Inspection 123334781 OPENED APR 4, 2002Closed

Complaint · Partial · Health · 32 employees at the site · Closed Apr 16, 2002

45 Connecticut Avenue, South Windsor, CT 06074 · OSHA's record · Phone and website on Google Maps

No citations from this inspection.

Injury and illness logs

From the Form 300A summaries employers file with OSHA each year. Rate = recordable cases per 100 full-time workers.

In 2025, the South Windsor site logged 1 recordable injury or illness among about 28 workers: 4.1 per 100 full-time workers, against a median of 3.2 for its industry. Those cases cost 45 days away from work.

Site and yearWorkersCasesDays-away casesRateIndustry median
Bodycote Thermal Processing - South Windsor
South Windsor · 2025
28 114.13.2
Bodycote Thermal Processing, Inc.
Berlin · 2025
32 219.33.2
Bodycote Thermal Processing
Berlin · 2018
28 3012.33.2
Berlin site
Berlin · 2016
28 3112.32.2
South Windsor site
South Windsor · 2016
23 000.03.2

The rules behind these citations

Current text from the Code of Federal Regulations. Some citations were issued under older wording.

29 CFR 1904.29 · Injury and illness log

29 CFR 1904.29(a)

(a) Basic requirement. You must use OSHA 300, 300-A, and 301 forms, or equivalent forms, for recordable injuries and illnesses. The OSHA 300 form is called the Log of Work-Related Injuries and Illnesses, the 300-A is the Summary of Work-Related Injuries and Illnesses, and the OSHA 301 form is called the Injury and Illness Incident Report.

29 CFR 1904.32 · Yearly injury summary

29 CFR 1904.32(a)(4)

(4) Post the annual summary.

29 CFR 1904.32(b)(3)

(3) How do I certify the annual summary? A company executive must certify that he or she has examined the OSHA 300 Log and that he or she reasonably believes, based on his or her knowledge of the process by which the information was recorded, that the annual summary is correct and complete.

29 CFR 1910.1200 · Hazard communication

29 CFR 1910.125 · Additional requirements for dipping and coating operations that use flammable liquids or liquids with flashpoints greater than 199.4 °F (93 °C)

29 CFR 1910.132 · Personal protective equipment, general requirements

29 CFR 1910.147 · Lockout/tagout

29 CFR 1910.178 · Forklifts and other powered industrial trucks

29 CFR 1910.179 · Overhead and gantry cranes

29 CFR 1910.212 · Machine guarding

29 CFR 1910.215 · Grinders and abrasive wheels

29 CFR 1910.219 · Belts, pulleys and power-transmission parts

29 CFR 1910.22 · General requirements

29 CFR 1910.23 · Guarding floor and wall openings and holes

29 CFR 1910.242 · Hand and power tools

29 CFR 1910.303 · Electrical equipment, general requirements

29 CFR 1910.304 · Grounding and circuit protection

29 CFR 1910.305 · Electrical wiring methods

29 CFR 1910.36 · Exit route design

Other other aircraft parts and auxiliary equipment manufacturing employers in Connecticut

Source: U.S. Department of Labor, OSHA enforcement data. A citation is OSHA's allegation; employers can contest it, and the status column shows where each item stands. Something wrong on this page? Tell us.