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Bradken: OSHA inspections and violations

Atchison, Kansas · Steel Foundries (except Investment) · NAICS 331513

10inspections
44citation items
$85,090current penalties
Sep 23, 2024last inspection

OSHA has inspected Bradken 10 times in Kansas since 2008.

The latest one began on Sep 23, 2024 after a complaint, in Atchison.

Those inspections ended with 44 citation items: 25 serious and 19 other-than-serious.

Penalties were first proposed at $107,333 and now stand at $85,090, 21% lower after settlements or reviews.

Belts, pulleys and power-transmission parts comes up most often in these citations: 6 items under 1910.219.

How that compares: the median penalty per cited inspection for manufacturing employers since 2015 is $3,600, and Bradken averages $12,765 (2 cited inspections).

1 inspection on this page followed a fatal incident.

Bradken also files yearly injury logs with OSHA, summarized below.

It reported 3 severe injuries to OSHA since 2015.

The Wage and Hour Division has 1 case on it since 2015, with $11,922 in back wages owed to workers.

Bradken: OSHA citation items per year, 2008 to 2024
Citation items per year, by inspection date.

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Inspection history

Inspection 347771966 OPENED SEP 23, 2024Closed

Complaint · Partial · Safety · 128 employees at the site · Closed Oct 30, 2024

3375 Neosho Rd., Atchison, KS 66002 · Steel Foundries (except Investment) · OSHA's record · Phone and website on Google Maps

No citations from this inspection.

Inspection 347440455 OPENED APR 25, 2024Closed

Planned · Complete · Safety · 200 employees at the site · Closed Sep 13, 2024

400 S. 4th St., Atchison, KS 66002 · Steel Foundries (except Investment) · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.22(a)(3) · Walking-working surfaces
Other-than-serious$9,218$6,914Aug 14, 2024Final
Citation 1, item 2
29 CFR 1910.179(j)(2) · Overhead and gantry cranes
Other-than-serious$9,218$6,914Aug 14, 2024Final
Citation 2, item 1
29 CFR 1910.178(p)(1) · Forklifts and other powered industrial trucks
Other-than-serious$0$0Aug 14, 2024Final

Inspection 347203929 OPENED JAN 10, 2024Closed

Fatality or catastrophe · No inspection · Safety · 700 employees at the site · Closed Jan 12, 2024

400 S. 4th St., Atchison, KS 66002 · Steel Foundries (except Investment) · OSHA's record · Phone and website on Google Maps

No citations from this inspection.

Inspection 345962872 OPENED MAY 17, 2022Closed

Planned · Partial · Health · 199 employees at the site · Closed Oct 21, 2022

400 South 4th Street, Atchison, KS 66002 · Steel Foundries (except Investment) · OSHA's record · Phone and website on Google Maps

No citations from this inspection.

Inspection 345519029 OPENED SEP 8, 2021Closed

Referral · Partial · Safety · 231 employees at the site · Closed Feb 10, 2022

400 South 4th Street, Atchison, KS 66002 · Steel Foundries (except Investment) · OSHA's record · Phone and website on Google Maps

Incident on Aug 30, 2021: Employee welding lacerates leg when struck by forklift

At 4:50 p.m. on August 30, 2021, an employee working as a welder for a steel foundry was welding at his usual work station in the welding department. The employee was working on a casting with his welding hood closed. As the employee was working, a forklift backed into his right leg. The employee was hospitalized to treat a laceration with soft tissue damage, requiring surgical repair.

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.178(l)(4)(ii)(b) · Forklifts and other powered industrial trucks
Serious$11,703$11,703Oct 28, 2021Final

Inspection 345415533 OPENED JUL 14, 2021Closed

Fatality or catastrophe · Complete · Health · 231 employees at the site · Closed Oct 18, 2021

400 South 4th Street, Atchison, KS 66002 · Steel Foundries (except Investment) · OSHA's record · Phone and website on Google Maps

Incident on Jul 12, 2021 (fatal): Employee with covid-19 infection dies

At approximately 6:00 p.m. on July 12, 2021, an employee was doing janitorial work. The employee contracted COVID-19 and tested positive 19 days prior to dying from complications of the virus.

No citations from this inspection.

Inspection 339509630 OPENED DEC 4, 2013Closed

Planned · Partial · Safety · 500 employees at the site · Closed Mar 13, 2014

400 S. 4th, Atchison, KS 66002 · Steel Foundries (except Investment) · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.212(a)(1) · Machine guarding
Other-than-serious$4,000$4,000Feb 11, 2014Final
Citation 1, item 2
29 CFR 1910.219(c)(2) · Belts, pulleys and power-transmission parts
Other-than-serious$3,000$3,000Feb 11, 2014Final
Citation 1, item 3a
29 CFR 1910.219(d)(1) · Belts, pulleys and power-transmission parts
Other-than-serious$4,000$4,000Feb 11, 2014Final
Citation 1, item 3b
29 CFR 1910.219(e)(1)(i) · Belts, pulleys and power-transmission parts
Other-than-serious$0$0Feb 11, 2014Final
Citation 1, item 4
29 CFR 1910.219(f)(1) · Belts, pulleys and power-transmission parts
Other-than-serious$3,000$3,000Feb 11, 2014Final
Citation 2, item 1
29 CFR 1910.212(a)(5) · Machine guarding
Serious$15,000$7,000Feb 11, 2014Final

Inspection 315086355 OPENED JAN 21, 2011Closed

Planned · Partial · Health · 581 employees at the site · Closed Jan 21, 2011

400 S 4th St., Atchison, KS 66002 · Iron Foundries · OSHA's record · Phone and website on Google Maps

No citations from this inspection.

2 older inspections

Inspection 116052796 OPENED JUL 28, 2008Closed

Planned · Complete · Health · 600 employees at the site · Closed Jun 15, 2009

400 S. Fourth St., Atchison, KS 66002 · Steel Foundries (except Investment) · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
OSH Act Section 5(a)(1) · General Duty Clause
Serious$4,500$3,600Jan 26, 2009Closed
Citation 1, item 2a
29 CFR 1910.36(e)(1) · Exit route design
Serious$4,500$3,600Jan 26, 2009Closed
Citation 1, item 2b
29 CFR 1910.37(a)(3) · Exit routes
Serious$0$0Jan 26, 2009Closed
Citation 1, item 3 Serious$3,150$2,520Jan 26, 2009Closed
Citation 1, item 4a Serious$3,150$2,520Jan 26, 2009Closed
Citation 1, item 4b Serious$0$0Jan 26, 2009Closed
Citation 1, item 5
29 CFR 1910.134(f)(2) · Respiratory protection
Serious$4,500$3,600Jan 26, 2009Closed
Citation 1, item 6a
29 CFR 1910.134(i)(5)(iii) · Respiratory protection
Other-than-serious$4,500$3,600Jan 26, 2009Closed
Citation 1, item 6b
29 CFR 1910.134(i)(7) · Respiratory protection
Other-than-serious$0$0Jan 26, 2009Closed
Citation 1, item 7
29 CFR 1910.151(c) · First aid and eyewash
Serious$1,800$1,440Jan 26, 2009Closed
Citation 1, item 9a
29 CFR 1910.1000(c) · Air contaminants
Serious$4,500$3,600Jan 26, 2009Closed
Citation 1, item 9b
29 CFR 1910.134(c)(1) · Respiratory protection
Serious$0$0Jan 26, 2009Closed
Citation 1, item 10
29 CFR 1910.1200(e)(1)(i) · Hazard communication
Serious$1,350$1,080Jan 26, 2009Closed
Citation 2, item 1
29 CFR 1904.29(a) · Injury and illness log
Other-than-serious$0$0Jan 26, 2009Closed
Citation 2, item 2
29 CFR 1904.29(b)(1) · Injury and illness log
Other-than-serious$0$0Jan 26, 2009Closed

Inspection 311791057 OPENED JUL 28, 2008Closed

Planned · Complete · Safety · 600 employees at the site · Closed Mar 3, 2009

400 S. Fourth St., Atchison, KS 66002 · Steel Foundries (except Investment) · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.23(e)(1) · Guarding floor and wall openings and holes
Serious$1,800$1,440Jan 16, 2009Closed
Citation 1, item 2
29 CFR 1910.106(e)(6)(ii) · Flammable liquids
Serious$1,800$1,440Jan 16, 2009Closed
Citation 1, item 3
29 CFR 1910.178(p)(1) · Forklifts and other powered industrial trucks
Serious$1,350$1,080Jan 16, 2009Closed
Citation 1, item 4 Serious$1,800$1,440Jan 16, 2009Closed
Citation 1, item 5
29 CFR 1910.212(a)(1) · Machine guarding
Serious$1,800$1,440Jan 16, 2009Closed
Citation 1, item 6
29 CFR 1910.215(a)(4) · Grinders and abrasive wheels
Serious$1,800$1,440Jan 16, 2009Closed
Citation 1, item 7a
29 CFR 1910.219(d)(1) · Belts, pulleys and power-transmission parts
Serious$1,800$1,440Jan 16, 2009Closed
Citation 1, item 7b
29 CFR 1910.219(e)(2)(i) · Belts, pulleys and power-transmission parts
Serious$0$0Jan 16, 2009Closed
Citation 1, item 8
29 CFR 1910.304(f)(1)(iv) · Grounding and circuit protection
Serious$1,147$920Jan 16, 2009Closed
Citation 1, item 9a
29 CFR 1910.305(a)(2)(iiif) · Electrical wiring methods
Serious$1,147$920Jan 16, 2009Closed
Citation 1, item 9b
29 CFR 1910.305(j)(1)(i) · Electrical wiring methods
Serious$0$0Jan 16, 2009Closed
Citation 1, item 10
29 CFR 1910.305(b)(2) · Electrical wiring methods
Serious$1,800$1,440Jan 16, 2009Closed
Citation 2, item 1
29 CFR 1910.26(c)(2)(vii) · Portable metal ladders
Other-than-serious$0$0Jan 16, 2009Closed
Citation 2, item 2
29 CFR 1910.157(c)(1) · Portable fire extinguishers
Other-than-serious$0$0Jan 16, 2009Closed
Citation 2, item 3
29 CFR 1910.157(e)(2) · Portable fire extinguishers
Other-than-serious$0$0Jan 16, 2009Closed
Citation 2, item 4
29 CFR 1910.253(e)(1) · Gas welding and cutting
Other-than-serious$0$0Jan 16, 2009Closed
Citation 2, item 5
29 CFR 1910.303(f)(2) · Electrical equipment, general requirements
Other-than-serious$0$0Jan 16, 2009Closed
Citation 2, item 6
29 CFR 1910.304(a)(2) · Grounding and circuit protection
Other-than-serious$0$0Jan 16, 2009Closed
Citation 2, item 7
29 CFR 1910.305(g)(2)(iii) · Electrical wiring methods
Other-than-serious$0$0Jan 16, 2009Closed

Injury and illness logs

From the Form 300A summaries employers file with OSHA each year. Rate = recordable cases per 100 full-time workers.

In 2022, the Atchison site logged 12 recordable injuries or illnesses among about 256 workers: 4.4 per 100 full-time workers, against a median of 5.4 for its industry.

Site and yearWorkersCasesDays-away casesRateIndustry median
Bradken Inc
Atchison · 2022
256 1204.45.4

Severe injury reports

Employers must report any work-related amputation, in-patient hospitalization or loss of an eye to OSHA within 24 hours. 3 reports on file.

Feb 8, 2023, Atchison: Hospitalization, amputation · amputations · toes(s), toenail(s)

On February 8, 2023, a team in the molding department was processing a 240-ton axle mold. The cope of the mold was rigged with lifting chains, hoisted off of the pattern, and set on two wooden blocks. As the employee unhooked the chains, the flask on the blocks rocked, causing the employee's foot to become pinched. Three toes were amputated.

Aug 30, 2021, Atchison: Hospitalization · cuts, lacerations · leg(s), unspecified

An employee was working on a casting in the welding department. A fork truck backed into his right leg causing a severe laceration that required surgery and hospitalization.

Aug 23, 2019, Atchison: Hospitalization, amputation · amputations · lower leg(s)

An employee was using a "blast car" to transfer a vehicle from the blast room to the staging area. The employee was found beneath the blast car carriage, and required an amputation to the left leg below the knee.

Wage and hour cases

Cases by the Labor Department's Wage and Hour Division since 2015: unpaid minimum wage or overtime, child labor, family leave and more.

Period reviewedViolationsWorkers owedBack wagesPenalties
Dec 24, 2013 to Dec 21, 2015
Atchison
11$11,922$0

The rules behind these citations

Current text from the Code of Federal Regulations. Some citations were issued under older wording.

29 CFR 1904.29 · Injury and illness log

29 CFR 1904.29(a)

(a) Basic requirement. You must use OSHA 300, 300-A, and 301 forms, or equivalent forms, for recordable injuries and illnesses. The OSHA 300 form is called the Log of Work-Related Injuries and Illnesses, the 300-A is the Summary of Work-Related Injuries and Illnesses, and the OSHA 301 form is called the Injury and Illness Incident Report.

29 CFR 1904.29(b)(1)

(b) Implementation—(1) What do I need to do to complete the OSHA 300 Log? You must enter information about your business at the top of the OSHA 300 Log, enter a one or two line description for each recordable injury or illness, and summarize this information on the OSHA 300-A at the end of the year.

29 CFR 1910.1000 · Air contaminants

29 CFR 1910.1000(c)

(c) Table Z-3. An employee's exposure to any substance listed in Table Z-3, in any 8-hour work shift of a 40-hour work week, shall not exceed the 8-hour time weighted average limit given for that substance in the table.

29 CFR 1910.106 · Flammable liquids

29 CFR 1910.1200 · Hazard communication

29 CFR 1910.134 · Respiratory protection

29 CFR 1910.151 · First aid and eyewash

29 CFR 1910.157 · Portable fire extinguishers

29 CFR 1910.178 · Forklifts and other powered industrial trucks

29 CFR 1910.179 · Overhead and gantry cranes

29 CFR 1910.184 · Slings

29 CFR 1910.212 · Machine guarding

29 CFR 1910.215 · Grinders and abrasive wheels

29 CFR 1910.219 · Belts, pulleys and power-transmission parts

29 CFR 1910.22 · Walking-working surfaces

29 CFR 1910.23 · Guarding floor and wall openings and holes

29 CFR 1910.253 · Gas welding and cutting

29 CFR 1910.26 · Portable metal ladders

29 CFR 1910.303 · Electrical equipment, general requirements

29 CFR 1910.304 · Grounding and circuit protection

29 CFR 1910.305 · Electrical wiring methods

29 CFR 1910.36 · Exit route design

29 CFR 1910.37 · Exit routes

29 CFR 1910.95 · Noise

OSH Act Section 5 · General Duty Clause

Other steel foundries (except investment) employers in Kansas

Source: U.S. Department of Labor, OSHA enforcement data. A citation is OSHA's allegation; employers can contest it, and the status column shows where each item stands. Something wrong on this page? Tell us.