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Corvac Composites LLC: OSHA inspections and violations

San Marcos, Texas · All Other Plastics Product Manufacturing · NAICS 326199

3inspections
12citation items
$28,268current penalties
Jul 11, 2025last inspection

Corvac Composites LLC has 3 OSHA inspections on record in Texas, the first in 2015.

OSHA's last visit started on Jul 11, 2025 on a referral, in San Marcos.

Across those inspections OSHA issued 12 citation items: 8 serious and 4 other-than-serious.

OSHA proposed $52,280 in penalties. After settlements and reviews the total is $28,268, down 46%.

Most often, OSHA cited 1910.147, lockout/tagout (3 items).

For context, across all manufacturing employers the median penalty per cited inspection since 2015 is $4,500. Corvac Composites LLC averages $9,423 over 3 cited inspections in that time.

Corvac Composites LLC also files yearly injury logs with OSHA, summarized below.

It reported 1 severe injury to OSHA since 2015.

Corvac Composites LLC: OSHA citation items per year, 2015 to 2025
Citation items per year, by inspection date.

Texas · latest 90 days of OSHA records

391employers cited

5 of them in the same industry

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Inspection history

Inspection 348423385 OPENED JUL 11, 2025Closed

Referral · Partial · Safety · 77 employees at the site · Closed Feb 9, 2026

2350 Clovis Barker Rd, San Marcos, TX 78666 · All Other Plastics Product Manufacturing · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.157(e)(2) · Portable fire extinguishers
Other-than-serious$9,457$5,674Dec 23, 2025Final
Citation 2, item 1
29 CFR 1904.39(a)(2) · Reporting deaths and severe injuries
Other-than-serious$11,823$7,094Dec 23, 2025Final

Inspection 340809516 OPENED JUL 28, 2015Closed

Referral · Partial · Health · 532 employees at the site · Closed Oct 27, 2015

2350 Clovis Barker Rd, San Marcos, TX 78666 · All Other Plastics Product Manufacturing · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
OSH Act Section 5(a)(1) · General Duty Clause
Serious$7,000$3,500Sep 30, 2015Final
Citation 1, item 2 Serious$7,000$3,500Sep 30, 2015Final
Citation 1, item 3
29 CFR 1910.151(c) · First aid and eyewash
Serious$5,000$2,500Sep 30, 2015Final

Inspection 340789825 OPENED JUL 16, 2015Closed

Complaint · Partial · Safety · 532 employees at the site · Closed Oct 27, 2015

2350 Clovis Barker Rd, San Marcos, TX 78666 · All Other Plastics Product Manufacturing · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.37(a)(1) · Exit routes
Serious$3,000$1,500Sep 30, 2015Final
Citation 1, item 2a
29 CFR 1910.147(c)(1) · Lockout/tagout
Serious$5,000$2,500Sep 30, 2015Final
Citation 1, item 2b
29 CFR 1910.147(c)(7)(i)(a) · Lockout/tagout
Serious$0$0Sep 30, 2015Final
Citation 1, item 2c
29 CFR 1910.147(c)(4)(i) · Lockout/tagout
Serious$0$0Sep 30, 2015Final
Citation 1, item 3
29 CFR 1910.1200(e)(1) · Hazard communication
Serious$4,000$2,000Sep 30, 2015Final
Citation 2, item 1
29 CFR 1910.37(b)(6) · Exit routes
Other-than-serious$0$0Sep 30, 2015Final
Citation 2, item 2
29 CFR 1910.335(b)(1) · Safeguards for personnel protection
Other-than-serious$0$0Sep 30, 2015Final

Injury and illness logs

From the Form 300A summaries employers file with OSHA each year. Rate = recordable cases per 100 full-time workers.

In 2025, the San Marcos site logged 2 recordable injuries or illnesses among about 84 workers: 2.6 per 100 full-time workers, against a median of 2.6 for its industry. Those cases cost 17 days away from work.

Site and yearWorkersCasesDays-away casesRateIndustry median
Corvac composites LLC
San Marcos · 2025
84 222.62.6
Corvac Composites, LLC
San Marcos · 2023
75 445.72.6
Corvac Composites, LLC - San Marcos
San Marcos · 2017
58 203.42.6

Severe injury reports

Employers must report any work-related amputation, in-patient hospitalization or loss of an eye to OSHA within 24 hours. 1 report on file.

Jun 24, 2025, San Marcos: Hospitalization · multiple traumatic injuries and disorders unspecified · external and internal neck locations

An employee was removing burning material from a machine. While being used to extinguish a fire, the diffuser/horn of a fire extinguisher disconnected from the hose and the hose struck the employee's neck, back, side, and shoulder. The employee sustained a closed fracture of thyroid cartilage and a vertebral artery occlusion.

The rules behind these citations

Current text from the Code of Federal Regulations. Some citations were issued under older wording.

29 CFR 1904.39 · Reporting deaths and severe injuries

29 CFR 1904.39(a)(2)

(2) Within twenty-four (24) hours after the in-patient hospitalization of one or more employees or an employee's amputation or an employee's loss of an eye, as a result of a work-related incident, you must report the in-patient hospitalization, amputation, or loss of an eye to OSHA.

29 CFR 1910.1200 · Hazard communication

29 CFR 1910.1200(e)(1)

(e) Written hazard communication program. (1) Employers shall develop, implement, and maintain at each workplace, a written hazard communication program which at least describes how the criteria specified in paragraphs (f), (g), and (h) of this section for labels and other forms of warning, safety data sheets, and employee information and training will be met, and which also includes the following:

29 CFR 1910.147 · Lockout/tagout

29 CFR 1910.147(c)(1)

(c) General—(1) Energy control program. The employer shall establish a program consisting of energy control procedures, employee training and periodic inspections to ensure that before any employee performs any servicing or maintenance on a machine or equipment where the unexpected energizing, start up or release of stored energy could occur and cause injury, the machine or equipment shall be isolated from the energy source, and rendered inoperative.

29 CFR 1910.151 · First aid and eyewash

29 CFR 1910.157 · Portable fire extinguishers

29 CFR 1910.335 · Safeguards for personnel protection

29 CFR 1910.37 · Exit routes

29 CFR 1910.95 · Noise

OSH Act Section 5 · General Duty Clause

Other all other plastics product manufacturing employers in Texas

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Source: U.S. Department of Labor, OSHA enforcement data. A citation is OSHA's allegation; employers can contest it, and the status column shows where each item stands. Something wrong on this page? Tell us.