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Falcon Foundry Co.: OSHA inspections and violations

Lowellville, Ohio · Nonferrous Metal Foundries · NAICS 331525

10inspections
43citation items
$33,921current penalties
Nov 22, 2022last inspection

Since 1973, OSHA inspectors have visited Falcon Foundry Co. in Ohio 10 times.

The most recent inspection opened on Nov 22, 2022 after a complaint, in Lowellville.

In all, OSHA issued 43 citation items: 21 serious, 2 repeat and 20 other-than-serious.

The proposed penalties came to $56,265; today they stand at $33,921, 40% less.

The rule cited most here is 1910.134 (respiratory protection), 5 times.

Among manufacturing employers, the typical cited inspection since 2015 ends with a $3,600 penalty. Falcon Foundry Co. averages $21,876 across 1 cited inspection.

Falcon Foundry Co. also files yearly injury logs with OSHA, summarized below.

It reported 1 severe injury to OSHA since 2015.

Falcon Foundry Co.: OSHA citation items per year, 1973 to 2022
Citation items per year, by inspection date.

Ohio · latest 90 days of OSHA records

275employers cited

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Inspection history

Inspection 346354913 OPENED NOV 22, 2022Closed

Complaint · Partial · Safety · 67 employees at the site · Closed May 15, 2023

96 6th St., Lowellville, OH 44436 · Nonferrous Metal Die-Casting Foundries · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
OSH Act Section 5(a)(1) · General Duty Clause
Serious$7,813$5,469Feb 7, 2023Final
Citation 1, item 2a
29 CFR 1910.179(j)(2) · Overhead and gantry cranes
Serious$7,813$5,469Feb 7, 2023Final
Citation 1, item 2b
29 CFR 1910.179(j)(3) · Overhead and gantry cranes
Serious$7,813$0Feb 7, 2023Final
Citation 1, item 4 Serious$7,813$5,469Feb 7, 2023Final
Citation 2, item 1
29 CFR 1904.39(a)(2) · Reporting deaths and severe injuries
Other-than-serious$7,813$5,469Feb 7, 2023Final
Citation 2, item 2
29 CFR 1910.178(l)(4)(iii) · Forklifts and other powered industrial trucks
Other-than-serious$0$0Feb 7, 2023Final

Inspection 338995327 OPENED APR 8, 2013Closed

Monitoring · Partial · Health · 100 employees at the site · Closed Sep 3, 2013

96 6th St., Lowellville, OH 44436 · Nonferrous Metal Foundries · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1a
29 CFR 1910.134(e)(1) · Respiratory protection
Repeat$7,000$5,600Jun 17, 2013Final
Citation 1, item 1b
29 CFR 1910.134(f)(2) · Respiratory protection
Repeat$0$0Jun 17, 2013Final

Inspection 334393089 OPENED MAY 22, 2012Closed

Monitoring · Partial · Health · 103 employees at the site · Closed May 29, 2012

96 6th St., Lowellville, OH 44436 · Nonferrous Metal Foundries · OSHA's record · Phone and website on Google Maps

No citations from this inspection.

Inspection 314673088 OPENED JUL 13, 2010Closed

Planned · Complete · Health · 104 employees at the site · Closed Oct 21, 2015

96 6th St., Lowellville, OH 44436 · Nonferrous Metal Foundries · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.23(a)(8)(ii) · Guarding floor and wall openings and holes
Serious$825$500Nov 30, 2010Closed
Citation 1, item 2 Serious$1,375$1,000Nov 30, 2010Closed
Citation 1, item 3
29 CFR 1910.132(a) · Personal protective equipment, general requirements
Serious$1,375$1,000Nov 30, 2010Closed
Citation 1, item 4a
29 CFR 1910.134(d)(3)(i) · Respiratory protection
Serious$1,375$1,000Nov 30, 2010Closed
Citation 1, item 4b
29 CFR 1910.134(e)(1) · Respiratory protection
Serious$0$0Nov 30, 2010Closed
Citation 1, item 4c
29 CFR 1910.134(f)(1) · Respiratory protection
Serious$0$0Nov 30, 2010Closed
Citation 1, item 5
29 CFR 1910.178(l)(4)(iib) · Forklifts and other powered industrial trucks
Serious$825$500Nov 30, 2010Closed
Citation 1, item 6a
29 CFR 1910.1000(a)(2) · Air contaminants
Serious$825$500Nov 30, 2010Closed
Citation 1, item 6b
29 CFR 1910.1000(e) · Air contaminants
Serious$0$0Nov 30, 2010Closed
Citation 1, item 7a
29 CFR 1910.1000(c) · Air contaminants
Serious$1,375$1,000Nov 30, 2010Closed
Citation 1, item 7b
29 CFR 1910.1000(e) · Air contaminants
Serious$0$0Nov 30, 2010Closed
Citation 1, item 8 Other-than-serious$825$0Nov 30, 2010Closed
Citation 2, item 1
29 CFR 1910.157(e)(2) · Portable fire extinguishers
Other-than-serious$0$0Nov 30, 2010Closed
Citation 2, item 2
29 CFR 1910.1020(d)(1)(ii) · Access to employee exposure and medical records
Other-than-serious$0$0Nov 30, 2010Closed
Citation 2, item 3
29 CFR 1910.1026(d)(1) · Hexavalent chromium
Other-than-serious$0$0Nov 30, 2010Closed

Inspection 103021135 OPENED FEB 8, 1989Closed

Planned · Complete · Safety · 135 employees at the site · Closed Apr 27, 1989

96 6th St., Lowellville, OH 44436 · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.133(a)(1) · Eye and face protection
Serious$280$280Mar 8, 1989Closed
Citation 1, item 2
29 CFR 1910.305(b)(2) · Electrical wiring methods
Serious$210$210Mar 8, 1989Closed
Citation 2, item 1
29 CFR 1910.24(h) · Fixed industrial stairs
Other-than-serious$0$0Mar 8, 1989Closed
Citation 2, item 2
29 CFR 1910.37(q)(1) · Exit routes
Other-than-serious$0$0Mar 8, 1989Closed
Citation 2, item 3 Other-than-serious$0$0Mar 8, 1989Closed
Citation 2, item 4
29 CFR 1910.219(e)(1)(i) · Belts, pulleys and power-transmission parts
Other-than-serious$0$0Mar 8, 1989Closed

Inspection 214806705 OPENED NOV 18, 1982Closed

Planned · Complete · Safety · 40 employees at the site · Closed Nov 19, 1982

6th & Water Sts, Lowellville, OH 44436 · OSHA's record · Phone and website on Google Maps

No citations from this inspection.

Inspection 14316525 OPENED DEC 14, 1981Closed

Planned · Complete · Safety · 97 employees at the site · Closed Mar 29, 1982

Sixth & Water Sts, Lowellville, OH 44436 · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.213(c)(1) · Woodworking machinery
Serious$280$140Jan 15, 1982Closed
Citation 1, item 2
29 CFR 1910.213(h)(1) · Woodworking machinery
Serious$210$105Jan 15, 1982Closed
Citation 1, item 3
29 CFR 1910.213(j)(3) · Woodworking machinery
Serious$210$105Jan 15, 1982Closed
Citation 1, item 4
29 CFR 1910.212(a)(3)(ii) · Machine guarding
Serious$210$105Jan 15, 1982Closed
Citation 2, item 1
29 CFR 1910.22(a)(1) · General requirements
Other-than-serious$0$0Dec 29, 1981Closed
Citation 2, item 2
29 CFR 1910.22(c) · General requirements
Other-than-serious$0$0Dec 29, 1981Closed
Citation 2, item 3 Other-than-serious$0$0Dec 29, 1981Closed
Citation 2, item 4
29 CFR 1910.219(d)(1) · Belts, pulleys and power-transmission parts
Other-than-serious$0$0Dec 29, 1981Closed
Citation 2, item 5
29 CFR 1910.252(b)(4)(ixc) · Welding fire safety
Other-than-serious$0$0Dec 29, 1981Closed
Citation 2, item 6
29 CFR 1910.303(f) · Electrical equipment, general requirements
Other-than-serious$0$0Dec 29, 1981Closed
Citation 2, item 7
29 CFR 1910.304(f)(5)(v) · Grounding and circuit protection
Other-than-serious$0$0Dec 29, 1981Closed
Citation 2, item 8
29 CFR 1910.305(g)(1)(i) · Electrical wiring methods
Other-than-serious$0$0Dec 29, 1981Closed
Citation 2, item 9
29 CFR 1910.303(g)(2)(ii) · Electrical equipment, general requirements
Other-than-serious$0$0Dec 29, 1981Closed

Inspection 214804239 OPENED SEP 10, 1974Closed

Planned · Complete · Safety · 100 employees at the site · Closed Mar 10, 1984

Sixth And Water Streets, Lowellville, OH 44436 · OSHA's record · Phone and website on Google Maps

No citations from this inspection.

2 older inspections

Inspection 214801383 OPENED DEC 4, 1973Closed

Follow-up · Complete · Safety · 102 employees at the site · Closed Mar 10, 1984

Sixth & Water Street, Lowellville, OH 44436 · OSHA's record · Phone and website on Google Maps

No citations from this inspection.

Inspection 214801169 OPENED OCT 19, 1973Closed

Planned · Complete · Safety · 102 employees at the site · Closed Mar 10, 1984

Sixth & Water Street, Lowellville, OH 44436 · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.215(b)(9) · Grinders and abrasive wheels
Other-than-serious$0$0Nov 5, 1973Closed

Injury and illness logs

From the Form 300A summaries employers file with OSHA each year. Rate = recordable cases per 100 full-time workers.

In 2018, the Lowellville site logged 7 recordable injuries or illnesses among about 94 workers: 7.1 per 100 full-time workers, against a median of 5.4 for its industry. Those cases cost 234 days away from work.

Site and yearWorkersCasesDays-away casesRateIndustry median
FF44436
Lowellville · 2018
94 747.15.4

Severe injury reports

Employers must report any work-related amputation, in-patient hospitalization or loss of an eye to OSHA within 24 hours. 1 report on file.

Oct 16, 2023, Lowellville: Hospitalization, amputation · amputations · finger(s), fingernail(s), n.e.c.

An employee tried to catch a metal casting being laid down with chains by rigging equipment. The casting started to slip in the chains, causing the employee's left middle finger to be pinched by the chains and resulting in an amputation down to the first knuckle.

The rules behind these citations

Current text from the Code of Federal Regulations. Some citations were issued under older wording.

29 CFR 1904.39 · Reporting deaths and severe injuries

29 CFR 1904.39(a)(2)

(2) Within twenty-four (24) hours after the in-patient hospitalization of one or more employees or an employee's amputation or an employee's loss of an eye, as a result of a work-related incident, you must report the in-patient hospitalization, amputation, or loss of an eye to OSHA.

29 CFR 1910.1000 · Air contaminants

29 CFR 1910.1000(a)(2)

(2) Other substances—8-hour Time Weighted Averages. An employee's exposure to any substance in Table Z-1, the exposure limit of which is not preceded by a “C”, shall not exceed the 8-hour Time Weighted Average given for that substance in any 8-hour work shift of a 40-hour work week.

29 CFR 1910.1000(c)

(c) Table Z-3. An employee's exposure to any substance listed in Table Z-3, in any 8-hour work shift of a 40-hour work week, shall not exceed the 8-hour time weighted average limit given for that substance in the table.

29 CFR 1910.1020 · Access to employee exposure and medical records

29 CFR 1910.1026 · Hexavalent chromium

29 CFR 1910.1048 · Formaldehyde

29 CFR 1910.132 · Personal protective equipment, general requirements

29 CFR 1910.133 · Eye and face protection

29 CFR 1910.134 · Respiratory protection

29 CFR 1910.157 · Portable fire extinguishers

29 CFR 1910.178 · Forklifts and other powered industrial trucks

29 CFR 1910.179 · Overhead and gantry cranes

29 CFR 1910.184 · Slings

29 CFR 1910.212 · Machine guarding

29 CFR 1910.213 · Woodworking machinery

29 CFR 1910.215 · Grinders and abrasive wheels

29 CFR 1910.219 · Belts, pulleys and power-transmission parts

29 CFR 1910.22 · General requirements

29 CFR 1910.23 · Guarding floor and wall openings and holes

29 CFR 1910.24 · Fixed industrial stairs

29 CFR 1910.252 · Welding fire safety

29 CFR 1910.303 · Electrical equipment, general requirements

29 CFR 1910.304 · Grounding and circuit protection

29 CFR 1910.305 · Electrical wiring methods

29 CFR 1910.37 · Exit routes

29 CFR 1910.95 · Noise

OSH Act Section 5 · General Duty Clause

Other nonferrous metal foundries employers in Ohio

Alert subscribers get notified of each newly cited employer in Ohio the morning it is posted. See the alert plans.

Source: U.S. Department of Labor, OSHA enforcement data. A citation is OSHA's allegation; employers can contest it, and the status column shows where each item stands. Something wrong on this page? Tell us.