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Johnson Controls, Inc.: OSHA inspections and violations

Middletown, Delaware · Storage Battery Manufacturing · NAICS 335911

8inspections
9citation items
$8,520current penalties
Jul 20, 2017last inspection

Johnson Controls, Inc. has 8 OSHA inspections on record in Delaware, the first in 1985.

OSHA's last visit started on Jul 20, 2017 as part of a related case, in Middletown.

Across those inspections OSHA issued 9 citation items: 4 serious and 5 other-than-serious.

OSHA proposed $9,915 in penalties. After settlements and reviews the total is $8,520, down 14%.

Most often, OSHA cited 1910.178, forklifts and other powered industrial trucks (2 items).

For context, across all manufacturing employers the median penalty per cited inspection since 2015 is $3,600. Johnson Controls, Inc. averages $3,361 over 1 cited inspection in that time.

Johnson Controls, Inc. also files yearly injury logs with OSHA, summarized below.

Johnson Controls, Inc.: OSHA citation items per year, 1985 to 2017
Citation items per year, by inspection date.

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Inspection history

Inspection 342486297 OPENED JUL 20, 2017Closed

Unprogrammed related · Partial · Health · 350 employees at the site · Closed Jan 16, 2018

700 N. Broad St, Middletown, DE 19709 · Storage Battery Manufacturing · OSHA's record · Phone and website on Google Maps

No citations from this inspection.

Inspection 342192093 OPENED MAR 30, 2017Closed

Complaint · Partial · Health · 200 employees at the site · Closed Nov 2, 2017

50 Patriots Drive, Middletown, DE 19709 · Storage Battery Manufacturing · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.305(b)(2)(i) · Electrical wiring methods
Serious$4,481$3,361Sep 14, 2017Final

Inspection 305951774 OPENED MAR 13, 2007Closed

Unprogrammed related · Partial · Safety · 238 employees at the site · Closed May 8, 2007

700 North Broad Street, Middletown, DE 19709 · Plastics Material and Resin Manufacturing · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.67(c)(2)(v) · Vehicle-mounted elevating and rotating work platforms
Serious$3,500$2,625Mar 27, 2007Closed

Inspection 305948549 OPENED JUL 25, 2005Closed

Complaint · Partial · Safety · 350 employees at the site · Closed Jul 26, 2005

700 North Broad Street, Middletown, DE 19709 · Storage Battery Manufacturing · OSHA's record · Phone and website on Google Maps

No citations from this inspection.

Inspection 305944233 OPENED JUL 28, 2003Closed

Complaint · Partial · Safety · 350 employees at the site · Closed Dec 4, 2003

700 North Broad Street, Middletown, DE 19709 · Storage Battery Manufacturing · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1b
29 CFR 1910.147(c)(4)(ii) · Lockout/tagout
Serious$0$600Aug 4, 2003Closed

Inspection 300314598 OPENED AUG 13, 2002Closed

Referral · Partial · Safety · 350 employees at the site · Closed Mar 12, 2003

700 North Broad Street, Middletown, DE 19709 · Storage Battery Manufacturing · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.178(n)(1) · Forklifts and other powered industrial trucks
Serious$1,934$1,934Feb 4, 2003Closed
Citation 2, item 1
29 CFR 1910.178(a)(4) · Forklifts and other powered industrial trucks
Other-than-serious$0$0Feb 4, 2003Closed
Citation 2, item 2
29 CFR 1910.37(k)(1) · Exit routes
Other-than-serious$0$0Feb 4, 2003Closed
Citation 2, item 3
29 CFR 1910.303(h)(2) · Electrical equipment, general requirements
Other-than-serious$0$0Feb 4, 2003Closed
Citation 2, item 4
29 CFR 1910.1200(g)(1) · Hazard communication
Other-than-serious$0$0Feb 4, 2003Closed

Inspection 300306297 OPENED MAR 12, 1999Closed

Referral · Partial · Health · 330 employees at the site · Closed Apr 28, 1999

700 North Broad Street, Middletown, DE 19709 · OSHA's record · Phone and website on Google Maps

Citation and ruleTypeProposedCurrentIssuedStatus
Citation 1, item 1
29 CFR 1910.1200(h)(1) · Hazard communication
Other-than-serious$0$0Mar 25, 1999Closed

Inspection 903260 OPENED SEP 21, 1985Closed

Planned · Complete · Safety · 1 employee at the site · Closed Sep 23, 1985

S. College Avenue, Newark, DE 19711 · OSHA's record · Phone and website on Google Maps

No citations from this inspection.

Injury and illness logs

From the Form 300A summaries employers file with OSHA each year. Rate = recordable cases per 100 full-time workers.

In 2018, the Middletown site logged 5 recordable injuries or illnesses among about 250 workers: 1.8 per 100 full-time workers, against a median of 2.6 for its industry. Those cases cost 57 days away from work.

Site and yearWorkersCasesDays-away casesRateIndustry median
Johnson Controls PS-Middletown Distribution Center
Middletown · 2018
250 521.82.6
PS - Middletown, DE Plant
Middletown · 2018
235 511.91.5
Power Solutions
Middletown · 2016
176 301.51.5

The rules behind these citations

Current text from the Code of Federal Regulations. Some citations were issued under older wording.

29 CFR 1910.1200 · Hazard communication

29 CFR 1910.1200(g)(1)

(g) Safety data sheets. (1) Chemical manufacturers and importers shall obtain or develop a safety data sheet for each hazardous chemical they produce or import. Employers shall have a safety data sheet in the workplace for each hazardous chemical which they use.

29 CFR 1910.1200(h)(1)

(h) Employee information and training. (1) Employers shall provide employees with effective information and training on hazardous chemicals in their work area at the time of their initial assignment, and whenever a new chemical hazard the employees have not previously been trained about is introduced into their work area. Information and training may be designed to cover categories of hazards (e.g., flammability, carcinogenicity) or specific chemicals. Chemical-specific information must always be available through labels and safety data sheets.

29 CFR 1910.147 · Lockout/tagout

29 CFR 1910.147(c)(4)(ii)

(ii) The procedures shall clearly and specifically outline the scope, purpose, authorization, rules, and techniques to be utilized for the control of hazardous energy, and the means to enforce compliance including, but not limited to, the following:

29 CFR 1910.178 · Forklifts and other powered industrial trucks

29 CFR 1910.303 · Electrical equipment, general requirements

29 CFR 1910.305 · Electrical wiring methods

29 CFR 1910.37 · Exit routes

29 CFR 1910.67 · Vehicle-mounted elevating and rotating work platforms

Other storage battery manufacturing employers in Delaware

Source: U.S. Department of Labor, OSHA enforcement data. A citation is OSHA's allegation; employers can contest it, and the status column shows where each item stands. Something wrong on this page? Tell us.